Mr. Hao Cui and Dr. Corby Anderson Specific gravity range (g/cm3)

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Presentation transcript:

Mr. Hao Cui and Dr. Corby Anderson Specific gravity range (g/cm3) Literature Review on Hydrometallurgical Recycling of Printed Circuit Boards (PCBs) Mr. Hao Cui and Dr. Corby Anderson Kroll Institute for Extractive Metallurgy, The George S. Ansell Department of Metallurgical and Materials Engineering, Colorado School of Mines, Golden CO. 80401 Abstract Chemical Composition of PCBs Extraction of Base Metals This study provides an up-to-date review of recycling of printed circuit boards (PCBs), specifically in hydrometallurgical treatment. Waste printed circuit boards, which are rich in base and precious metals, are the essential component of end-of-life electrical and electronic equipment. From the economic and environmental perspectives, the efficient recycling of PCBs is of importance. For the extraction of metals from PCBs, a large amount of work has been done to establish an environmentally friendly and economic way to recover metals from PCBs based on physical, pyrometallurgical and hydrometallurgical processes. Among those processes, hydrometallurgy is a promising treatment due to its low capital cost and high selectivity. This review emphasizes the recycling of PCBs by physical and hydrometallurgical treatments. Comparison of potential leaching reagents for base metals [6, 7, 8, 9] Metallic Element Birloaga et al. 2013 [1] Oishi et al. 2007 [2] Behnamfard et al. 2013 [3] Cu (wt. %) 30.57 26 19.19 Al (wt. %) 11.69 3.2 4.01 Fe (wt. %) 15.21 3.4 1.13 Sn (wt. %) 7.36 4.9 0.69 Ni (wt. %) 1.58 1.5 0.17 Zn (wt. %) 1.86 2.6 0.84 Pb (wt. %) 6.70 3.0 0.39 Mn (wt. %) - 0.11 0.04 Sb (wt. %) 0.16 0.37 Au (ppm) 238 130.25 Ag (ppm) 688 704.31   Pros Cons Sulfuric acid Highly selective, low reagent cost, well established process for copper ore At elevated temperature, corrosive Chloride Fast kinetics at room temperature, high solubility and activity of base metals, low toxicity Highly corrosive, difficult electrowinning of copper, poor quality of copper Aqua regia Fast kinetics, effective High reagent cost, highly corrosive, low selectivity Ionic liquids Thermally stable, environmentally friendly High cost, excessive dosage Extraction of Precious Metals Background Comparison of potential leaching reagents for gold [6, 9, 10]   Pros Cons Cyanide Highly effective, low reagent dosage and cost Difficult to process wastewater, environmental risk, low kinetics Thiourea Less toxic, high reaction rate, less interference ions Poorer stability, high consumption, more expensive than cyanide, downstream metal recovery Thiosulfate High selectivity, non-toxic and non-corrosive, fast leaching rate High consumption of reagent, downstream metal recovery Halide High leaching rate, high selectivity, relatively healthy and safe except for bromine Highly corrosive for chlorine, high consumption of iodine Aqua regia Fast kinetics, low reagent dosage Strongly oxidative and corrosive, difficult to deal with downstream Due to the rapid development of technology and incredible market growth, electronic equipment has an ever shortening lifespan, which contributes to the fastest increase of e-waste. Printed circuit boards, the essential part of electronics, contain more abundant base and precious metals than their ores. A major challenge for metal recovery is the heterogeneity and complexity of printed circuit boards. Pre-treatment Generally, a mechanical process could contain shredding, grinding, magnetic separation and electrostatic separation. The major challenge for the physical process is the poor recovery of base and precious metals. Conclusion This study shows the promising future in the world of printed circuit boards recycling. Both ionic liquids and chlorine-based media have the potential to extract base and precious metals from printed circuit boards. Objectives Specific gravity of certain materials present in electronic scrap [4, 5] Materials Specific gravity range (g/cm3) Metals Gold, platinum group, tungsten 19.3 - 21.4 Lead, silver, molybdenum 10.2 - 11.3 Magnesium, aluminum, titanium 1.7 - 4.5 Virtually all others 6 - 9 Plastics LDPE, HDPE, PP 0.9 - 1.0 ABS, PS 1.0 - 1.1 PVC, PA 1.1 - 1.5 Summarize the chemical composition of printed circuit boards Illustrate the major challenges of physical separation and list the specific gravity of certain materials present in electronic scrap Compare pros and cons of potential leaching reagents for extraction of base metals Compare pros and cons of potential leaching reagents for extraction of gold References Birloaga I. et al. Waste Manag. 2013, 33, 935–941. Oishi, T. et al. Hydrometallurgy 2007, 89, 82–88. Behnamfard, A. et al. Waste Manag. 2013, 33, 2354–2363. Zhang et al. Waste Manage Res. 1998, 16, 2, 119-128. Newell R. et al. USBM, 1982. Washington, DC, USA. Tuncuk, A. et al. Miner. Eng. 2012, 25, 28–37. Yazici E.Y. et al. Int. J. Miner. Process. 2014, 133, 39-45. Yazici E. Y. et al. Int. J. Miner. Process. 2015, 134, 89-96. Zhu P. et al. Waste Manag. 2012, 32, 1914-1918. Zhang, Y. et al. Procedia Environ. Sci. 2012, 16, 560–568. Petter, P.M.H. et al. Waste Manag. 2014, 34, 475–482.