PLC-based control systems at SOLEIL - ICALEPCS 2017

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Presentation transcript:

PLC-based control systems at SOLEIL - ICALEPCS 2017 Patrick ROMMELUERE on behalf of Electronics, control and acquisition group

Since 2006: French synchrotron light facility Electron storage ring (354m circumference / 500mA@2.85GeV) 29 Beamlines in operation (43 possible) Permanent staff: 357 persons ~58M€/year operation budget St-Aubin (~25 km from Paris) 2700+ users per year All scientific domains using X-rays covered 43 weeks of run per year (5200 h) 1 machine day/week

Types and applications of PLC Technical choices: SIEMENS S7 300 Profibus DP as fieldbus Domain Quantity Details Vacuum ~130 Machine & Beamlines Machine interlocks 21 Use of daisy chained Boolean processors (FM352) Magnet power supply (DC and pulsed) 31 Large Profibus networks (max 104 slaves, 600 meters long) Radiofrequency cavities 9 Personal Safety System ~60 Safety modules & program Beam Diagnostics 36 Cryogenics 2 External programming by subcontractors Ventilation & cooling ~30 Full Honeywell supply (hardware, installation, programming & maintenance)

Hardware, network and software integration 19’’ rack integration: PLC at the top of racks. Industrial cabling elements mounted on rear plate. Valve Device Server Ion Pump Device Server Ethernet control network PLC Benefits of TANGO: Software representation of physical devices Compatible with multiple supervision applications languages Native monitoring & Archiving tools Profibus Digital or analog signals Front Rear Valve Ion pump

Lifecycle engineering Step Performer Remarks Specifications Machine or beamline staff Almost every format accepted, then translated into more formalized documents by automation group. Wiring scheme Automation group Sometimes performed by subcontractors Cabling and hardware integration Software development Now covers also the associated TANGO Device Servers Testing and commissioning Machine or beamline staff & Automation group Site acceptance tests Maintenance Use of computerized maintenance management system for stocks & elements lifecycle

Workshop expectations Overview of other institutes PLC based controls systems S7-3xx PLC series and Step7 obsolescence management (end of delivery dates, progressive replacement methods) TIA Openess API experience ? PLC diagnostics: how and use