20-NM CMOS DESIGN
2nd generation strain, 10 metal layers 32/28nm 2010 High-K metal gate MICROWIND APPLICATION NOTES Technology node Year of introduction Key Innovations 90nm 2003 SOI substrate 65nm 2004 Strain silicon 45nm 2008 2nd generation strain, 10 metal layers 32/28nm 2010 High-K metal gate 20nm 2013 Replacement metal gate, Double patterning, 12 metal layers 14nm 2015 FinFET www.microwind.org > Application Notes
20-NM APPLICATION NOTE The Joint Development Alliance has released in 2012 a 20-nm technology Microwind’s 20-nm rule file has been tuned to the JDA 20-nm technology based on available publications
MOS CURRENT DRIVE MOS Current drive (mA/µm) This application note 2.0 FinFET for increasing drive current and reducing leakage High K Metal Gate to increase field effect MOS Current drive (mA/µm) Strain to increase mobility This application note High performance 2.0 General Purpose 1.5 Ioff: 100nA/µm Low power 1.0 10nA 1 nA 0.5 0.0 130 nm 90 nm 65 nm 45 nm 32 nm 20 nm 14 nm 10 nm Intrinsic performances Gate material Technology node Strain
90nm 45nm 20nm Power -50% -80% 90nm 45nm 20nm SCALE DOWN BENEFITS Smaller Faster Less power consumption Cheaper (if you fabricate millions) 90nm 45nm 20nm Power -50% -80% 90nm 45nm 20nm
SCALE DOWN BENEFITS Maximum die size One Core One core AMD dual core 65nm Intel Octa core 22nm 8 cores instead of 1 using the same space 3 times faster 10 times less power consumption
SUPPLY VOLTAGE SCALE DOWN This application note Supply (V) 5.0 0.9 V inside, 1.5V outside 3.3 I/O supply 2.5 Core supply 1.8 1.2 1.0 0.35µ 0.18µ 130n 90n 65n 45n 32n 20n 14n 10n 7n Technology node
REFERENCE PUBLICATIONS “High Performance Bulk Planar 20nm CMOS Technology for Low Power Mobile Applications”, Huiling Shang, 2012 Symposium on VLSI Technology Used as a reference for Microwind’s 20nm implementation
Effective gate length (nm) 20 MOS variants 5 2 Ion N (mA/µm) at VDD PERFORMANCE TARGETS Only a subset of 20-nm variants has been implemented in Microwind Parameter Value In Microwind VDD core (V) 0.9 Effective gate length (nm) 20 MOS variants 5 2 Ion N (mA/µm) at VDD 0.7-1.2 0.9 (LL) 1.1 (HS) Ion P (mA/µm) at VDD 0.7-1.4 0.8 (LL) 1.0 (HS) Ioff N (nA/µm) 0.06-200 1 (LL) 10 (HS) Ioff P (nA/µm) Gate dielectric HfO2 Gate stack Al/TiN Equivalent oxide thickness (nm) 1
NMOS 20nm PMOS 20nm uLVT 100 100 Microwind’s High speed Microwind’s Low Leakage 10 Microwind’s Low Leakage sLVT sLVT LVT Ioff (nA/µm) Ioff (nA/µm) 1.0 LVT 1.0 RVT RVT 0.1 0.1 HLVT HLVT 0.01 0.01 0.5 1.0 1.5 0.5 1.0 1.5 Ion (mA/µm) Ion (mA/µm)
6 λ min. metal pitch (here 8 λ) MOS DEVICE 6 λ min. metal pitch (here 8 λ) Parameter 20-nm technology In Microwind Lambda 11 nm Minimum gate length 20 nm 2 λ (22 nm) Minimum gate width 60 nm 6 λ (66 nm) Metal pitch 64 6 λ minimum width (here 10 λ) 3 λ min for metal 1 (here 4 λ) 2 λ minimum gate length
20-nm N-channel MOS without strain 20-nm P-channel MOS with strain MOS 2D CROSS-SECTION Al Work-function metal based on TiN Hf02-based high-k oxide above atomic-scale SiO2 Aluminum fill P-doped substrate N+ diffusion Al Work-function metal based on TiN Hf02-based high-k oxide above atomic-scale SiO2 Aluminum fill N-doped well P+ diffusion (eSiGe) 20-nm N-channel MOS without strain 20-nm P-channel MOS with strain
20-NM PROCESS VIEW P-channel MOS N-channel MOS
Microwind’s Low Leakage NMOS (RVT) Microwind’s High speed NMOS (SLVT) MOS VARIANTS Ion=1.1mA Ion=0.9mA Microwind’s Low Leakage NMOS (RVT) Microwind’s High speed NMOS (SLVT)
The option layer enables to changes the MOS option Low-leakage nMOS High-Speed nMOS
Microwind’s Low Leakage NMOS (RVT) Microwind’s High speed NMOS (SLVT) ION/IOFF TRADE-OFF Id/Vg for Vb=0, Vds=0.9 V Id/Vg for Vb=0, Vds=0.9 V Ion=1.1mA Ion=0.9mA Vt=0.30 V Vt=0.35V Ioff=10 nA Ioff=1 nA Microwind’s Low Leakage NMOS (RVT) Microwind’s High speed NMOS (SLVT)
Microwind’s Low Leakage NMOS (RVT) Microwind’s High speed NMOS (SLVT) ION BENEFITS Ion=1.0mA Ion=0.8mA Microwind’s Low Leakage NMOS (RVT) Microwind’s High speed NMOS (SLVT)
Microwind’s Low Leakage PMOS (RVT) Microwind’s High speed PMOS (SLVT) PMOS TRADE-OFF Id/Vg for Vb=0, Vds=0.9 V Id/Vg for Vb=0, Vds=0.9 V Ion=1.0mA Ion=0.8mA Vt=0.30 V Vt=0.35V Ioff=10 nA Ioff=1 nA Microwind’s Low Leakage PMOS (RVT) Microwind’s High speed PMOS (SLVT)
Dummy gates for increased manufacturability DUMMY POLY Dummy gates for increased manufacturability
DUMMY POLY Severe distortion Reduced distortion
Middle-of-the-Line (MOL) 64 50 Not supported Intra-cell routing M1-M3 METAL LAYERS Only 8 metal layers available in Microwind Re-assignement of original 11 layers, as close as possible to the original pitch Parameter Pitch (nm) Thickness (nm) Pitch in Microwind Purpose Middle-of-the-Line (MOL) 64 50 Not supported Intra-cell routing M1-M3 68 M1-M2: 6 λ (66 nm) Short routing M4-M7 80 M3-M4: 8 λ (88 nm) Medium routing M8-M9 358 150 M5-M6: 32 λ Block supply and long routing M10-M11 1000 200 M7-M8: 92 λ System supply and IO routing
METAL LAYERS
For pitch lower than 80nm (M2-M8): simple patterning DOUBLE PATTERNING For pitch lower than 80nm (M2-M8): simple patterning For pitch lower than 80nm (M1-M2): double patterning
After fabrication in single patterning DOUBLE PATTERNING Initial M1 layer 6 λ minimum pitch Bridge After fabrication in single patterning Open
66 nm pitch M1 patterns need double patterning Second patterning First patterning
Publication Design in Microwind RING OSCILLATOR STUDY Publication Design in Microwind A. Scholze “Exploring MOL Design Options for a 20nm CMOS Technology using TCAD”, SISPAD 2011
RING OSCILLATOR STUDY
RING OSCILLATOR STUDY With a fanout of 3, around 5ps/stage Only small gain as compared to 32/28-nm node
PROCESS, TEMPERATURE, SUPPLY VARIATIONS Worst case conditions Best case conditions
5-stage Ring Oscillator Frequency (FO3) – in GHz PROCESS, TEMPERATURE, SUPPLY VARIATIONS 70 60 HS-sLVT 50 5-stage Ring Oscillator Frequency (FO3) – in GHz 300% difference 40 LL-RVT 30 20 10 Best case conditions Fast, low T°, high supply Worst case conditions: slow, high T°, low supply Min Typ Max PVT
6-TRANSISTOR MEMORY 0.08 µm2 Shared supply Shared contacts
OR3 GATE
OR3 GATE SIMULATION Manual simulation of the OR3 Any input at 1 (here A) is enough to turn the output to 1
CONCLUSION Major foundries have cooperated to release a common 20-nm technology in 2012 Microwind’s 20-nm rule file has been tuned to this joint technology VDD passes below the 1V barrier 2 MOS device options implemented: high speed & low leakage Aggressive 64nm lower metal pitch require double patterning Dummy poly added for improved manufacturability Inverter delay with Fanout 3 around 5ps Up to 300% performance variations in extreme PVT conditions Future nodes will require FinFET device