LS2 COMMITTEE - 14th Meeting Friday 25 Aug 2017

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Presentation transcript:

LHC18 Construction schedule and constraints during LHC18 infrastructure upgrade 2017 - 2019 LS2 COMMITTEE - 14th Meeting Friday 25 Aug 2017 Gérard CUMER on behalf project team

LHC18 infrastructure & consolidation works 2017 - 2019 Introduction Presentation of the master schedule by phases with their constraints and issues Project coordination team & organisation. LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 Infrastructure consolidation _ TETM 22 juin 2017

LHC18 infrastructure & consolidation works 2017 - 2019 CV (with SMB) New SF181: 2-cell cooling tower plant to supply the LHC18 site Pipeline connections to SM18 – SW18 – SH18 and SHM18 (LHC) EL (with SMB) New 18 kV sub-station (to feed SFA181, SH18 & SM18 UPG …) Consolidation of the 3.3 kV distribution network ( SH18 : new transfo, protection relays, aux… ) Consolidation of the LV distribution network, UPS, 48V and secure network (SE18, SH18) CRG (with SMB) (Works not coordinated by EN/ACE) New SH18 concrete slab for the He buffer modifications. On going New 35 g/s Liquefier and SH compressor unit (SH18 – SM18) BE/RF (with SMB) (Works not coordinated by EN/ACE) Extension of SM18. LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LHC18 infrastructure & consolidation works 2017 - 2019 SFA 181 Extension of SM18 (BE/RF) New 18 kV sub-station SE18 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 CV – EL – CRG – SMB infrastructure & consolidation works 2017 - 2019 Assure continued machine & plant operation between: LHC & SPS operation : SHM18, SD18, zones Cryo, BA7… Operation of SM18, SW18, SH18, … Operation of the EN-CV & EL networks… STP18, SE18, BK7… Civil engineering works; SFA18, SE18 extension, SM18 extension … SM18 site visits Maintenances Other activities : SMA18… (TE/VSC – TE-MSC … ) Critical phase : Civil engineering works between Nov 2017 & Aug 2018: Site access, site logistics, vehicle circulation, parking lots, work sites and storage space… LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 Infrastructure consolidation _ TETM 22 juin 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 period 2017 - 2019 Access, transport logistics, parkings, work sites etc… Accès impératif pour l’opération Zones de chantier Difficultés accès, parkings, transports… LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 CV – EL – CRG – SMB infrastructure & consolidation works 2017 - 2019 Introduction Presentation of the master schedule by phases with their constraints and issues Project coordination team & organisation. LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 Infrastructure consolidation _ TETM 22 juin 2017

LHC18 UPG _ Master schedule : Key dates SM18 : Annual shutdown 2017 15th August to 30th sept. 2017 YETS (LHC) : December 2017 – February 2018 SM18 : Annual shutdown 2018 15 Aug - 30 sept 2018 LS2 [start] December 2018 LHC arc 1-2 warm-up [end] Mid-march 2019 SM18 STOP for infrastructure upgrade 1st April to 31st May 2019 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 CV – EL – CRG – SMB infrastructure & consolidation works 2017 - 2019 MASTER SCHEDULE : EDMS 1716491 "LHC18 infrastructure & consolidation planning." in status: Released https://edms.cern.ch/document/1716491/1.0 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 UPG _ Master schedule: SM18 : Annual shutdown 2017 : 14 August to 30 sept. 2017 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 UPG _ Master schedule: SM18 : Annual shutdown 2017 : 14 August to 30 sept. 2017 SMB: Concrete SLAB for HE buffers Installed CRG : Move tanks and new connections (Aug-sept) EL: Consolidate the UPS and GS networks will impact some SM18 users (August) CV : none RF : none No logistical issue No impact for LHC and SPS LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

SH18 – Buffer zone SH18 – SLAB EXTENSION FOR BUFFER Civil engineering works achived in wk 33 Next Step : 15m3 white buffers to be moved in Meyrin on 24/08 by transport 80m3 buffer n°9 new holes on steel plates on 28/08 80m3 buffer n°9 to be moved on the new slab on 29/09 by transport SMB contractors to secure buffer on the slab VHP cylinders to be moved and supporting slab to be demolished by 30.09 24.08.2017 M. Manfredi

LHC18 UPG _ Master schedule: Period October to December 2017 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LHC18 UPG _ Master schedule: Period October to December 2017 SMB: SFA181 construction ! CV: Remove SM18 ventilation units BE/ICS : Modify access control cabling. Logistical issues ! No impact for LHC and SPS No impact for SM18 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

SFA181 – Cooling tower SFA181 – Cooling tower Letter of intent sent to MARTI (CH) following IT-4327/SMB process assessment Kick-off meeting and first on-site visit held on 26/07 – MARTI is providing support on the final design Building permit authorisation received (with Ext.SM18) on 21/08 Civil engineering on-site activities to start mid-Oct after FC of end-Sept CERN – Preparatory works TBD by mid-Oct SH18 slab extension and 80m3 buffer displacement VHP cylinders displacement and supporting slab removal Remove all material around SFA181 perimeter Remove bbq barrack Temporary dump area for excavated ground : Material to be moved Worksite installation Close new site fence Moving all material in B.3153 towards the temporary structure (LOCABRI) to be installed close to BA7 H2O and EL supply for worksite 24.08.2017 M. Manfredi

LHC18 UPG _ Master schedule : SM18 : Nov 2017 – May 2018 Structure provisoire de 250m2 Surface du B.3153 à vider pour permettre les travaux de GC Nouvelles canalisations d’EP entre SHM18 et SFA181 SFA181 Porte d’accès BA7 6m min DRAFT _ M. Manfredi / SMB LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LHC18 UPG _ Master schedule : YETS 2017-2018 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LHC18 UPG _ Master schedule: YETS 2017 - 2018 SMB: SFA18 construction ! SMB/CV : pipes SHM18 – SFA1 EL: Consolidate substation auxiliaries, UPS, LV.. SMB/RF : SM18 extension! YETS for LHC and SPS (EL/CV maintenance & AUG tests...) High logistical impact and Safety issues !!! Parking – circulation & access… Low impact for SM18 and LHC1-2 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LHC18 UPG _ Master schedule : Period March to June 2018 TE-TM meeting, on 22nd June 2017

LHC18 UPG _ Master schedule : Period March to June 2018 SMB: SFA18 construction ! SMB/CV : Install pipes to SFA18 SMB: Construction of the new 18kV EN-EL substation SMB/RF : SM18 extension! SMB delivery dates for the SFA181 and the new EN-EL 18kV station are critical path. High logistical impact and Safety issues !!! Parking – circulation & access… No impact for LHC and SPS No impact for SM18 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

TE-TM meeting, on 22nd June 2017 LHC18 UPG _ Master schedule : Period July – December 2018 incl . SM18 : Annual shutdown 2018 TE-TM meeting, on 22nd June 2017

LHC18 UPG _ Master schedule : Period July – December 2018 CV : Equipt and commissioning SFA18 EL : Equipt and commissioning SH18 EL : Equipt and commissioning new SE18 SFA18 RF : Equipt extension SM18/RF No more logistical issues No impact for LHC and SPS SM18 : Several powercuts during annual shut-down 2018 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LHC18 UPG _ Master schedule : LS2 2019 LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 CV – EL – CRG – SMB infrastructure & consolidation works 2016 - 2019 Introduction Presentation of the master schedule by phases with their constraints and issues Project coordination team & organisation. LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 Infrastructure consolidation _ TETM 22 juin 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 infrastructure & consolidation (CV – EL – CRG) Project coordination team & organisation SM18 UPG project leader : V. Mertens Project leader for CV : A. Broche Project leader for EL : N. Dos Santos Project leader for WP’s SMB : M. Manfredi Project leader for CRG : A. Perin (Hors coordination EN/ACE) Project leader for BE/RF : K. Schirm (Hors coordination EN/ACE) Technical coordination for LHC18 infrastructure & consolidation (EL – CV – SMB) : G. Cumer EN/ACE Planning, documentation et coordinateur des activités sur site : D. Hay EN/ACE Projet Safety Officer : E. Paulat EN/ACE Coordination LHC (SHM18 – SD18…) : M. Bernardini, M. Barberan EN/ACE Coordination SPS ( BA7 ) : D. Mcfarlane EN/ACE Contacts for activities inside the SM18 : K. Schirm, M. Bajko, C. Giloux, P. Gayet, P. Viret (TSO) (Hors coordination EN/ACE) Contact pour service de visites : D. Bertola Security guard & Site manager : Safety ! LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 infrastructure & consolidation (CV – EL – CRG) Project coordination team & organisation Site manager : Safety and logistical issues Survey and monitor site access. Manage site traffic; private bus for visitors, CERN cars, CERN transport vans and wagons for the civil engineering works … Unloading and storage of construction work materials (Metal structures…) Site security. Logistical issues Security guard : Safety and logistical issues Acces Financed by TE for 8 months (November 2017 – June 2018) LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 infrastructures consolidation (CV – EL – CRG) Meetings and documentation Regular coordination meetings (every 2 weeks) Indico : https://indico.cern.ch/category/7651/ Minutes EDMS Starting October 2017 : Weekly site meetings. Dedicated EDMS folder and possible share point to store the project documentation : under study LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

LHC18 infrastructures consolidation (CV – EL – CRG) Summary The master planning is very tight with no contingency. The delivery of the SFA181 building and the extension to SE18 by SMB is critical path and cannot deviate from the planning. Civil engineering delays due to adverse weather conditions cannot be ignored. It is imperative that EN-EL commission the new 18kV electrical sub station before/during the annual stop of 2018. Increased site security and logistical risks are identified mainly from november 2017 to July 2018. A security guard and a Site manager are deemed necessary along with a revision of the site access infrastructure and procedures. Maximum work must be realised and terminated before LS2 (Limited resources for CV and EL) SM18 STOP for the infrastructure upgrade planned for two months (April and May 2019 for the EL - CV works + the CRG maintenance) with the restart of the existing Cryo installations at the start of June 2019. LS2 COMMITTEE - 14th Meeting - 25 Aug 2017

Ext.SM18 – for BE-RF Ext.SM18 – for RF Tender Design completed in August 2017 IT docs -> EDMS: 1818415/2 IT drawings -> EDMS: 1818416/2   Next Step : Specification Committee scheduled on 29/09 IT to be dispatched to firms on wk 36 Bidders conference, Q&A period, IT back to CERN + Assessment will follow Proposal for adjudication deadline in wk.41 24.08.2017 M. Manfredi

Ext.SE18 – for EN-EL Ext.SE18 – for EN-EL Preliminary drawings done by DOP IPP-LIGHT to be finalized this week Next Step : IPP-LIGHT management approval Detailed design to be carried out with consultant (frame contract) – Start in October Works (no IT as <250kCHF -> DO or frame contract) to start in 2018 asap and completed by June 2018 24.08.2017 M. Manfredi

TE-TM meeting, on 22nd June 2017

LS2 COMMITTEE - 14th Meeting - 25 Aug 2017 LHC18 : Situation à partir de janvier 2018 E. Paulat / PSO _ EN/ACE LS2 COMMITTEE - 14th Meeting - 25 Aug 2017