SESAME Control System Status Control group 5/12/2016 Prepared by: Ibrahim Saleh SESAME-SAC2016-Ibrahim 5/12/2016

Overview Clients implementation uses Control System Studio (CSS) based on V.3.16 Control system implementation uses (EPICS) base 3.14.12 Development and administration platforms use Scientific Linux 6.4 Git version Control System is used to track development & documentation Siemens S7 PLCs are used for the machine protection system Allen Bradley PLC is used for the Personal Safety System (PSS). Servers are implemented as EPICS Input/Output Controllers (IOCs) SESAME-SAC2016-Ibrahim 5/12/2016

Infrastructure New Infrastructure servers are used with new strategy. Four infrastructure virtual servers Repositories, Bugzilla, Wiki, Elog Server-IS0 Alarm Handler (BEAST) Server-IS1 DHCP, DNS, NFS, TFTP Server-IS2 Archiver (BEAUTY) [1 TB Storage] Server-IS3 Eight virtual servers for IOCs Vacuum IOC Power IOC RF IOC Diagnostics IOC Timing IOC PSS IOC PLC IOC Motion IOC All clients, servers and controllers are connected to an isolated machine network. SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Power Supplies Overview Device Brand Control Interface Bending Magnet PS EEI Ethernet (PSI Controller) Quadrupoles PS TDK-Lambda Sextuples PS Correctors PS PSI Injection Septum PS Delta-SM400 Injection Kicker PS FUG-HCP35 Six gateways running EPICS IOCs are responsible of: Interface the control room to the power supplies Trigger all power supplies at the same instant Hard IOC with power supplies, health monitor and EVR databases SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Power Supplies Control Status Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Bending Magnet PS Done %100 Ready for commissioning Quadrupoles PS Sextuples PS Correctors PS Injection Septum PS %90 Trigger Enable signal to be tested Injection Kicker PS SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Power Supplies Clients DI SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System RF System Control Status Device Brand Control Interface LLE Dimtel Ethernet Cavities ELETTRA I/O Solid State Amplifiers SEGMA-Phi Ethernet (MUX Board) Motion Controller Galil Signal Generator Work Microwave Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes LLE Done Done (EDM GUIs) %90 Interlock chain to be done, CSS GUIs Cavities Done (Two Cavities) I/O %80 Cooling racks to be connected Solid State Amplifiers Done (Two Amplifiers) %100 Ready for commissioning Motion Controller Done (MEDM GUIs) Minor issues in finishing hardware and client side Signal Generator SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System RF System Clients SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Diagnostics System Control Status Device Brand Control Interface Libera Brilliance+ I-tech Ethernet Florescent Screens VAb I/O Shaker In-house RS232, I /O Function Generator Tektronix Oscilloscope Motion Controller Galil Camera Basler Digital Voltmeter Agilent RF Switchers In-House Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Libera Brilliance+ Done %100 Ready for Commissioning Florescent Screens In Progress %90 Testing to be done Shaker Fixing minor errors Function Generator Ready for commissioning Oscilloscope NA VNC Motion Controller Done (MEDM) %80 Camera Digital Voltmeter RF Switchers %60 Software design in progress SESAME-SAC2016-Ibrahim 5/12/2016 10

Storage Ring Control System Diagnostics System Clients DI SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Vacuum System Control Status Device Brand Control Interface ION Pump Controller Digital QPC (Gamma Vacuum) Ethernet Gauge Controller XGS-600 (Agilent) RS232, I/O Gate Valve VAT I/O Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes ION Pump Controllers Done %80 Firmware upgraded, minor errors to be checked. Gauge Controllers %90 Expert GUIs to be done. Gate Valves In progress PLC logic to be tested SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Vacuum System Clients DI SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Cooling System Control Status Device Brand Control Interface Security Box In-House I/O Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Security Box Done In Progress %90 Final test to be done SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Timing IOC CSS OPIs Timing System Control Status Network Device Brand Control Interface Event Generator MRF Ethernet Event Reciever EVG Optical Fanout Gateway 6 EVR …. Gateway 1 EVR Storage Ring EVR Booster EVR Power Supplies Triggers Main Splitter Devices Triggers Splitter 4 …. Splitter 1 Devices Triggers Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Event Generator Done %100 Ready for commissioning Event Reciever Liberas Machine Clocks Cameras Scopes SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Timing System Clients DI SESAME-SAC2016-Ibrahim 5/12/2016

Storage Ring Control System Machine Protection System Overview and Status SIEMENS S7-300 PLC is used for MPS. Input/Output modules are distributed into four quadrants to cover 16 SR cells. One main CPU for Vacuum and Diagnostics is communicating with remote I/Os through a PROFINET network to cover all the quadrants. One main CPU for Cooling and Power Supplies One main CPU for RF system. One main CPU for TL2. Quad. 1 Quad. 4 Quad. 2 Quad. 3 Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Vacuum-Diagnostics PLC Done In Progress %80 Programming and testing in progress Cooling-Power Supplies PLC RF PLC TL2 PLC SESAME-SAC2016-Ibrahim 5/12/2016

Cabling and Racks Installation Control Racks Assembling Assembling racks in the lab Cabling in the service area SESAME-SAC2016-Ibrahim 5/12/2016

Cabling and Racks Installation Control Racks Power protection fuses 24VDC Power Supply and Fuses VA-DI PLC I/O modules PS-CO PLC I/O modules VA-DI PLC I/O signals PS-CO PLC I/O signals Fan Timing Spliter Power Supplies Gateway Network Switch Timing cables (Trigger Signals) Fiber Optics cables (To Power Supplies Controllers) UPS SESAME-SAC2016-Ibrahim 5/12/2016

Cabling and Racks Installation Cabling in the Tunnel and Service Area Gauges Cables Ion Pumps Cables Motors and Encoders cables PLC Cables (valves, screens, security boxes) BPM Cables Network and Fiber Optics cables Control cables are halogen-free (From Turkey) SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Infrastructure Same Infrastructure will be used for both machine and beamlines Repositories, Bugzilla, Wiki, Elog Server-IS0 Alarm Handler (BEAST) Server-IS1 DHCP, DNS, NFS, TFTP Server-IS2 Archiver (BEAUTY) [1 TB Storage] Server-IS3 Dedicated virtual servers will be used for each beamline containing the IOCs Vacuum IOC PLC IOC Motion IOC SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Motion Control System Motion controller is GALIL DMC-21x3 Stepper motors drive is Applied motion ST5-S (Up to 5A) Servo motors drive is Ingenia NIX 48/10 Motion crate designed in SESAME contains all the controller, motor drives and power supplies needed to control the motors. SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Motion Control System Status Motion crate will be able to control up to 8 motors. (8 Axes) Prototype was ready one year ago and tested on the motors with the control system. All the components of the final production crate are ready in sesame. The electronics group are working now to fix all the components inside the crate. At the end of this year final crates will be ready to be installed in the racks SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Motion Control System (EPICS) Motion control system is connected to EPICS. We are using Galil controller EPICS support written by Mark Clift (Australian Synchrotron) We have tested the motors (Servo and Stepper) installed in the RF cavities with EPICS and all was controlled fine. Final test to be done at the end of this year when the final crate will be ready. Coordinated motion feature is available with EPICS. We are using MEDM and CSS for graphical user interfaces. All MEDM screens are ready for the motors. CSS screens are almost ready and need some minor modifications. SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Motion Control System MEDM GUIs SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Motion Control System CSS GUIs SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Machine Protection System Overview SIEMENS S7-300 PLC is used for MPS. One CPU will be didicated for each Beamline. It will be didicated for the Front End and the beamline. PLC modules are used for different signals (DI, DO, AI, AO) Some examles of the connected signals: Valves Photon shutter Florecent screen Fast shtter Flow switches Temperatue switches Thermocouples SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Machine Protection System Status Racks building for XRF/XAFS beamline has been started in the lab but then stopped because of the lack of manpower. PLC to be programmed and tested on the devices. It should be look like SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System XRF/XAFS Beamline control system status All motors need to be tested again with the final motion crate. GUIs need to be done for Optics and End station. Control rack need to be built and installed in its location. Vacuum devices should be available for testing. Cabling need to be done. High level programming need to be done (Scanning tool) Detectors, wire monitors and other devices need to be controlled SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Infrared and PD beamlines control system status Some requirements are collected for the Infrared and PD beamlines. Racks to be built for both beamlines (Motion and Control racks) Meetings to be set regularly between the control group and the beam lines scientists. Again no enough time and no manpower to proceed. SESAME-SAC2016-Ibrahim 5/12/2016

Beamlines Control System Conclusion We were 3 engineers in the control group. Abdallah Ismail resigned last month in a very critical time. We are now two engineers and we will be very busy in the machine commissioning. New engineers should be hired immediately. Outsource the beamlines control system (Part of it) is an available option. (Better if they can work in the site) Possibility of assigning one of the hired engineers to work on the beamlines control system (Need time to be trained and adapted) Regular meetings are very necessary between the control group and the beamlines scientests. SESAME-SAC2016-Ibrahim 5/12/2016

Thank you. SESAME-SAC2016-Ibrahim 5/12/2016