Report to： Overhaul Plating 1 2017.

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Presentation transcript:

Report to： Overhaul Plating 1 2017

Overhaul Plating 1 - 2017 Background Base frame is corroded, already partially broken (Safety) Repetitive problems in Transporter 2 Unclean area below plating tank Water flooding to outside plating line Scope of Work Dismantle + Reinstall Plating tanks Replace Steel base tank with Concrete base tank + FRP coating Replace Transporter 2 Check and replace Mechanical and Electrical parts Construct water gutter and embankment Cleaning Plating area, Repainting + recoating Plating frame, Repainting inner wall Cleaning Scrubber and ducting Overhaul Cost Civil work IDR 167.460.000 (concrete base, gutter, embankment, floor coating) Machine Overhaul IDR 260.855.000 (Dismantle+reinstall, mechanical+electrical parts) Grand total IDR 428.315.000

Overhaul Plating 1 - 2017 General Schedule Activity Feb ruary March April May Jun Jul W1 W2 W3 W4 W5 W 2 W 3 W 4 W 1 Line checking Design base tank Quotation EA/PP/PO Move Production to Plating 6 Dismantling tanks Civil works Overhaull Instalation Trial running SOP Ramadhan month

Overhaul Plating 1 - 2017 Rust Base Tank Photos Overhaul Benefit Reduce line stop due to broken frame and other problem,also lengthen machine life time. Eliminate safety issues : broken frame leads to tank falling and acid chemical pour over the floor. Improve cleanliness and tidyness (2S). Additionalfloor leveling (slope), embankment and gutter to ensure the water on the floor can flow to the pit.