Reports Managers Can Run To Maintain Productivity & Competitiveness Presented By: Al Steven & Danny Brashear
What Are We Going To Cover Which reports do Managers need Why do we need the reports When to run the reports Plan ahead for the reports Set goals with your reports Run the reports Share your results
Which Reports Do Managers Need 113 – Equipment Usage Report 609 – Troubleshooting Report Meter Usage (5.69 only) 119 – Parent/Child Relationship Report 125 – Equipment Cost Exception Report (5.69 only) 130 – Mileage Exception Report 131 – Equipment Without PM Information 205 – Orders Not Received 229 – Parts Inventory Turns Report 301 – Technician Accountability 304 – Deferred Maintenance Report 309 – Downtime Detail Report
Which Reports Do Managers Need 311 – Active Work Order By Shop 314 – Possible Comeback Report 315 – PM Labor Percentage Report 318 – Technicians Efficiency Report 321 – Average Repair Time & Cost 326 – Scheduled vs. Non-Scheduled Repairs 330 – Technician Productivity Percentage Report 331 – Technician Cost to Labor Dollar Comparison Report 332 – Fleet Availability Summary 334 – TWS Review Report 406 – Equipment Without Fuel Transactions (5.69 only)
113 Equipment Usage Report What information does this report produce Average usage in mileage per vehicle and department Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly
113 Equipment Usage Report
113 Parameters
113 Equipment Usage Report
113 Equipment Usage Report Why do I need this report Find the average usage per department Move vehicles around to even out the usage Identify high usage vehicles Are you UnderFleeted or UnderFleeted When do I need to run the report Monthly and annually Who do I share the results with All your staff Customers so they can move the under utilized vehicle around
609 Troubleshooting Report What information does this report produce Duplicate equipment UIDs More than a single fuel meter set on one piece of equipment Invalid seconds posted in the ETodayMeter Invalid setup on CPM table codes Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report As needed
609 Troubleshooting Report
609 Parameters
609 Troubleshooting Report
609 Troubleshooting Report Why do I need this report Get a list of error found When do I need to run the report As needed when any of the other reports fail, (113, 113S, 130, 150 and 150S) Who do I share the results with N/A
119 Parent/Child Relationship Report What information does this report produce List of equipment with a parent/child connection Attachment status Displays different shop and/or company in red Displays billing codes for each Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly and/or Yearly
119 Parent/Child Relationship Report
119 Parameters
119 Parent/Child Relationship Report
119 Parent/Child Relationship Report Why do I need this report See which equipment has parent/child set up See attachment status Which child has a different shop and/or company Compare possible different billing codes When do I need to run the report Monthly and/or Yearly Who do I share the results with Shop Supervisors
125 Equipment Cost Exception Report What information does this report produce Old equipment that might be driving my cost per class up Average cost and age per class Who should run this Shop Floor Manager and/or Fleet Manager How often do I look at this report Yearly
125 Equipment Cost Exception Report
125 Parameters
125 Equipment Cost Exception Report
125 Equipment Cost Exception Report Why do I need this report To find old equipment that might be driving my cost per class up Find my average cost and age per class Reduce the average cost by class Do I have good class codes When do I need to run the report Yearly After you replace equipment within that class range Who do I share the results with Your customers to get replaced All your staff
130 Mileage Exception Report What information does this report produce High & low usage based on mileage You must set up the EEP codes first Possible errors in meter reading entry from fuel interface or work orders Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly
130 Mileage Exception Report
130 Parameters
130 Mileage Exception Report / Error
Set Up The EEP Codes
130 Mileage Exception Report
130 Mileage Exception Report Why do I need this report Find those low and/or high usage vehicles Move vehicles around to even out the usage Find vehicles that are always high usage and make sure the PM schedule is set according to manufacturers recommendations for warranty purposes Identify possible meter entry errors When do I need to run the report Monthly and annually Who do I share the results with All your staff Customers so they can move the under utilized vehicle around
131 Equipment Without PM Information What information does this report produce List of equipment with no PM schedule Sorted by equipment **Note** If the equipment ever had a PM set up and performed, it will not be listed on this report Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Yearly to make sure that all your new equipment that require a PM is set up
131 Equipment Without PM Information
131 Parameters
131 Equipment Without PM Information
131 Equipment Without PM Information Why do I need this report See a list of equipment with no PM set up When do I need to run the report Yearly to make sure that all your new equipment that require a PM is set up Who do I share the results with Shop Supervisors and/or Parts Manager
205 Orders Not Received Report What information does this report produce List of parts that are outstanding List of back ordered parts List of parts ordered for a Work Order and/or Technician Who ordered the parts Order number and PO number Who should run the report Parts Manager How often should I run the report Daily and/or weekly
205 Orders Not Received Report
205 Parameters
205 Orders Not Received Report
205 Orders Not Received Report Why do I need this report See a list of outstanding parts orders for: Stock Open Work Orders / Technician See any parts that are on backorder Pinpoint downtime holdup Pinpoint slow vendor response Find parts on order causing them not to show up on my auto order When do I need to run the report Daily and/or weekly Who do I share the results with Parts room staff and Shop Supervisors
229 Parts Inventory Turns Report What information does this report produce Only includes stocked parts in ‘A’ active status Report will include 365 days from the starting date you entered List parts that you may need to stock more of Locate parts that you may need to reduce the amount of inventory Provides an overview of your Part’s Room efficiency Who should run the report Parts Manager How often should I run the report Quarterly
229 Parts Inventory Turns Report
229 Parameters
229 Parts Inventory Turns Report
229 Parts Inventory Turns Report Why do I need this report Find parts that you need to stock more of Locate parts that you may need to reduce the amount of inventory Provide an overview of your Part’s Room efficiency Set an average turn goal and monitor that goal Start off with 4-6 turns per year When do I need to run the report Quarterly Who do I share the results with All your staff
301 Technician Accountability What information does this report produce A bar graph to display the difference in labor hours per Technician Direct vs. indirect labor hours Hours logged onto a WO vs. available hours available Who should run the report Shop Floor Manager How often should I run the report Weekly and/or monthly
301 Technician Accountability
301S Parameters
301S Technician Accountability
301 Technician Accountability
301 Technicians Accountability Why do we need this report To provide direct vs. indirect labor hours Provide # of jobs completed When to run the report Weekly or monthly Share your results Set standards for your shop and display the results for your Techs to review and give them a goal to shoot for
304 Deferred Repairs What are deferred repairs How do I manage them Outstanding repairs or issues for an asset Sticky note or reminder Service Bulletin How do I manage them Monitor the Deferred list weekly Work with your customers to schedule Schedule the vehicles to come in Who should manage them Your main front line staff member such as a Service Writer or Shop Supervisor
304 Deferred Maintenance Report
304 Parameters
304 Deferred Maintenance Report
Shop Floor Manager
SFM Note
304 Deferred Maintenance Why do we need this report When do we run it To track all outstanding repairs or issues Replace all those sticky notes Use as a reminder When do we run it Weekly Share the information With key staff, Parts Manager, Shop Supervisors, Lead Technicians & Customers
309 Downtime Report What information does this report produce Shows amount of time as downtime vs. non-downtime or undefined time per department Ability to drill down into each department Who should run this Shop Floor Manager and/or Fleet Manager How often do I look at this report Monthly and/or quarterly
309 Downtime Report
309 Parameters
309 Downtime Report
309 Downtime Summary Report
309 Downtime Report Why do I need this report Monitor your customers downtime per department Provide information to change your process to decrease the downtime for your customers Show your customers how well you are doing If the vehicles are available over 90% of the time, that’s good When do I need to run the report Monthly or quarterly Every time you change a process that may decrease downtime to your customer Who do I share the results with Your customers All your staff Set goals to meet
311 Active Work Orders Why Active Work Orders Who should track these Current or Outstanding work for your shop How long as that equipment been here Minimize your down time Who should track these Shop Supervisor and/or Lead Technicians How often do I look at them Daily & at the beginning of a work shift
311 Active Work Orders By Shop
311 Parameters
311 Active Work Orders By Shop
Open Work Orders
WO Search Results
Open Work Orders What about other Work Order Statuses Waiting on Parts Waiting on Technician Waiting on Shop Space Waiting on Vendor repair Waiting on approval Are these important to know Will they help you justify more Technicians More Shop space Additional support staff
311 Active Work Orders Why do we need the report To schedule your daily work load Keep your work flow moving Minimize your down time Why are the work orders open, who is holding that work order up, admin, customer, vendor, etc. When to run the report Beginning of each shift Share the results With all Supervisors, Service Writers, Parts Personal and Lead Technicians
314 Possible Comeback Report What information does this report produce Possible repeat repairs Possibility of more than one WO open at a time on the same equipment Possible part failure Possible misuse of vehicle Possible wrong vehicle for the job Who should track these Shop Floor Manager or Shop Superintendent How often do I look at this report Monthly
314 Possible Comeback Report
314 Parameter
314 Possible Comeback Report
314 Possible Comebacks Why do I need this report To minimize repeat repairs caused by Part failure Lack of Technical knowledge (in house or vendors) Misuse of equipment When do I need to run the report Monthly Who do I share the results with All Shop Supervisors, Shop Floor Managers, Parts Manger and Lead Technicians Customers with abused equipment
315 PM Labor Percentage Report What information does this report produce Provides the PM repairs vs. Non-PM repairs Provides the PM cost vs. Non-PM cost Who should run this Who ever is in charge of your PM program How often do I look at this report Monthly to monitor your PM process to insure that you have a good percentage balance between PM and Non-PM
315 PM Labor Percentage Report
315 Parameters
315 PM Labor Percentage Report
315 PM Labor Percentage Report Why do I need this report Monitor your PM program You’re shooting for a 80% PM versus 20% Non-PM When do I need to run the report Monthly or quarterly Who do I share the results with All staff members Set a yearly goal and monitor the progress Share the progress during staff meetings
318 Technician Efficiency Report
318 Parameters
318 Technician Efficiency Report
How To Set Up Your RLS Codes
Set Your RLS Codes
Where To Start How do I start? Where do I start? First you need to know your average time spent on each job Next you need history Where do I start? Run the 321 Average Repair Time & Cost Report Use the report to set your new RLS codes You can also use these numbers to compare your staff of Technicians against the industry standard
321 Average Repair Time & Cost
321 Parameters
321 Average Repair Time & Cost
318 Technicians Efficiency Report What information does this report produce Shows the difference between direct and in-direct labor hours Gives the number of jobs preformed When to run the report Run this report monthly to compare your Technicians with each other Share your results With all your staff and set goals to increase the efficiency within your shop
326 Scheduled vs. Non-Scheduled Repairs What information does this report produce Difference or a breakdown of scheduled vs. non-scheduled repairs done on the fleet Who should run this Shop Floor Manager and/or Shop Superintendent How often do I look at this report Monthly
326 Scheduled vs. Non-Scheduled Repairs
326 Parameters
326 Scheduled vs. Non-Scheduled Repairs
326 Scheduled vs. Non-Scheduled Repairs
326 Scheduled vs. Non-Scheduled Repairs Why do I need this report Monitor how proactive each of your shops are Shoot for 80% scheduled vs. 20% non-scheduled When do I need to run the report Monthly or quarterly Who do I share the results with All staff Set achievable goals for each shop and monitor the progress for each Share during your all staff meetings
330 Technician Productivity Percentage What information does this report produce Shows both billed labor hours and paid hours Shows labor cost per Technician Shows direct and indirect labor Shows total productivity per Technician Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly and/or yearly
330 Technician Productivity Percentage
330 Parameters
330 Tech. Productivity % With Indirect
330 Tech. Productivity % Without Indirect
330 Technician Productivity Percentage Why do I need this report See the productivity based on working hours Run with and without indirect labor Compare one Technician to another When do I need to run the report Monthly and/or Yearly Who do I share the results with Shop Supervisors
331 Technician Cost to Labor Comparison What information does this report produce Total labor cost vs. paid dollars per Technician Measures productivity in dollars Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report Monthly and/or Yearly
331 Technician Cost to Labor Comparison
331 Parameters
331 Technician Cost to Labor Comparison
331 Technician Cost to Labor Comparison Why do I need this report Compare the amount of salary you pay Technicians to the amount of billable work order dollars earned Pinpoint need for labor rate adjustments Measures productivity in dollars Shows inconsistencies in work billed When do I need to run the report Monthly and/or Yearly Who do I share the results with Shop Supervisors
332 Fleet Availability Summary What information does this report produce Shows the downtime percentage vs. availability percentage department Number of hours available to the department Who should run this Shop Floor Manager and/or Shop Superintendent How often do I look at this report Monthly and/or quarterly
332 Fleet Availability Summary
332 Parameters
332 Fleet Availability Report
332 Fleet Availability Report Why do I need this report To show your customer what good job you’re doing maintaining their fleet and still providing them with a high percentage of availability Helps to determine if your customer is UnderFleeted or possible OverFleeted When do I need to run the report Monthly or quarterly Who do I share the results with Your customers All your staff
334 TWS Review Report What information does this report produce List of daily activity per Technician for direct and indirect labor Shows any time listed as over time Total break down per Technician Complete list of repairs per transaction Amount of time per repair Who should run the report Shop Floor Manager How often should I run the report Weekly and/or monthly
334 TWS Review Report
334 TWS Review Report
334 TWS Review Report
334 TWS Review Report Why do I need this report See the number of billable hours vs. non-billable hours per Technician Display daily active per Technician When do I need to run the report Weekly and/or monthly Who do I share the results with Each Technician and Shop Supervisor
406 Equipment Without Fuel Transactions What information does this report produce Possible low usage vehicles Vehicles with no fuel transactions within the time frame you selected Who should run the report Shop Floor Manager and/or Fleet Manager How often should I run the report As needed
406 Equipment Without Fuel Transactions
406 Parameters
406 Equipment Without Fuel Transactions
406 Equipment Without Fuel Transactions Why do I need this report To locate vehicles with no fuel transactions Identify possible under utilized vehicles Identify inaccurate information found for “Card Sharers” for fuel usage, MPG, CPM calculations When do I need to run the report Yearly As needed to find vehicle with no fuel transactions Who do I share the results with Shop Supervisors and Managers
Reports Information Website
Re Cap Plan ahead for the reports by making sure that all codes are completed correctly Take the time to run the reports Set standards and/or goals for your shop to achieve as a team Share your reports so everyone knows what you’re checking and why Reward your high achievers
Thank you for attending Questions? Thank you for attending
CCG/FASTER – Trust us to be there Contact Information CCG/FASTER – Trust us to be there Al Steven, MCSE, A+, NET+ Technical Support Specialist toll-free: 800.753.2783 fax: 757.625.5114 email: al.s@ccgsystems.com Danny R. Brashear, CEM Fleet Services direct: 931.364.3502 toll-free: 888.393.4939 fax: 757.625.5114 email: danny.b@ccgsystems.com