Status of the ALS and APEX RF Systems at LBNL

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Presentation transcript:

Status of the ALS and APEX RF Systems at LBNL RF Group: K. Baptiste, S. Kwiatkowski (retired), Q. Du, M. Vinco, J. Julian (retired) ME Group: P. McKean (retired), G. Harris 9th CWRF Workshop - ESRF, June 21-25, 2016

Scope ALS RF Systems Injection System Electron Gun (125 MHz) GTL Sub-Harmonic Bunchers (125 MHz & 500 MHz) S-Band Linac Modulators (2.998GHz) Booster RF System (500 MHz) Storage Ring Storage Ring RF System (500 MHz) SRRF Reliability 3rd Harmonic Cavities APEX RF Systems VHF Photo-Cathode Gun L-Band Buncher L-Band Linac Modulator 9th CWRF Workshop - ESRF, June 21-25, 2016

ALS’s RF Systems 1.9 GeV STORAGE RING SYNCHROTRON BRF 50 MeV LINAC 1.9 GeV BOOSTER SYNCHROTRON 1.9 GeV STORAGE RING SYNCHROTRON LTB BRF SR RF 3rd HC 50 MeV LINAC 9th CWRF Workshop - ESRF, June 21-25, 2016

Injection System – Electron Gun & Linac 125 MHz Buncher 500 MHz Buncher 3 GHz Buncher Acceleration Guide #1 Acceleration Guide #1 9th CWRF Workshop - ESRF, June 21-25, 2016

Gun thru 3 GHz LINAC RF System Proposing an upgrade to a Digital LLRF Controller 9th CWRF Workshop - ESRF, June 21-25, 2016

E. Gun Electronics Rack & Block Diagram E. Gun Rack (LI01) Proposing an upgrade for Drive & Control Electronics Block Diagram In Service: 1989 9th CWRF Workshop - ESRF, June 21-25, 2016

E. Gun Hot Deck, Gun Body & Cathode Cathode Eimac YU-171 Gun Body Cathode Lifetime: ~4 yrs Gun Pulse Generation Gun Electr. Cart, Hot Deck 9th CWRF Workshop - ESRF, June 21-25, 2016

125 MHz & 500 MHz Sub-Harmonic Bunchers Proposing an upgrade to a Digital LLRF Controller Maintenance Items: Amplifier Air Cooling SS Drive amplifier HVPS In Service: 1989 9th CWRF Workshop - ESRF, June 21-25, 2016

Sub-Harmonic Buncher Amplifiers 125 MHz Cavity Amplifier 500 MHz Cavity Amplifier Eimac 3CPX800A7 Eimac CV-2222 Eimac CV-2404 Triode Gain = 15dB Up to 20kW Pulse, 6 kW In service: 1989 Lifetime: 10-25 yrs Cost: $1550 ea 9th CWRF Workshop - ESRF, June 21-25, 2016

LINAC PFN Modulators Thales TV-2002 DoD: 24MW, 2us, 1 Hz Lifetime: Mod #1: 17 yrs, 10 yrs, 2+ mo Mod #2: 9 yrs, 14 yrs, 2 yr, 2+ yrs Failures: Thyratron CX-1666 HV Caps HVPS & Cable Focus PS & Magnets In Service: 1989 Low Gain Klystrons 9th CWRF Workshop - ESRF, June 21-25, 2016

Booster Ring RF Parameters for 1.9 GeV Present Beam current 4 mA Dipoles Radiation < 5 kW Cavity Dissipation 43 kW W.G. & other losses < 6 kW Total RF Power Reqr’d 54 kW Total RF Power Installed 80 kW 9th CWRF Workshop - ESRF, June 21-25, 2016

Proposing an upgrade to a Digital LLRF Controller Booster Ring RF System Proposing an upgrade to a Digital LLRF Controller 9th CWRF Workshop - ESRF, June 21-25, 2016

Booster Ring RF Amplifier Commercial IOT Based Broadcast TV Transmitter (modified) Cavity Power, 54 kW pk SP Failures: Grid Bias PS HV Cable which led to an IOT failure HV Isolation Transformer Thyratron In Service: 2006 9th CWRF Workshop - ESRF, June 21-25, 2016

IOT Amplifier CPI CHK2800W Tuning Range: 473-750 MHz CPI K2H80W Specification: 80 kW CW 130 kW pk Gain = > 23dB Eff. > 65% Operating Parameters Vk = 32.1 kV Ik = 2.8 A Eff = 60.3% Gain = 23.1 dB RF Out = 54 kW pk IOT #1: 3 yrs (18k hrs) Failed due to poisoned cathode from HV cable fault IOT #2: 7+ yrs (+45k hrs) 9th CWRF Workshop - ESRF, June 21-25, 2016

SR Ring RF System Parameters for 1.9 GeV Present Future Beam current (mA) 500 500 Number of Insertion Devices 11 13 Gap Positions Nom Min Nom Min Dipoles Radiation (kW) 142 142 142 142 Insertion Device Radiation (kW) 25 46 46 55 Power Loss for 3rd HC (kW) 6 9 9 9 Cavity Dissipation (x2) (kW) 43 43/50 43/50 43/53 W.G. & other losses (kW) 7 8/10 8/10 10/12 Total RF Power Reqr’d (kW) 266 293/305 293/305 304/322 Total RF Power Installed (kW) 300 300 ~360 ~360 Cav/Window Power Limit (kW) 330 330 9th CWRF Workshop - ESRF, June 21-25, 2016

Upgraded SR RF System DLLRF to be installed Jan-2017 9th CWRF Workshop - ESRF, June 21-25, 2016

Upgrade Sequence Phase I Establish New Klystron Site #2 Phase II Upgrade HVDC PS, Replace Crowbar with HV Dis-Conn SW, New Klstron in Site #1 9th CWRF Workshop - ESRF, June 21-25, 2016

Waveguide Switch Matrix Phase IIIa 9th CWRF Workshop - ESRF, June 21-25, 2016

Digital LLRF & Controls Phase IIIb, Jan 2017 9th CWRF Workshop - ESRF, June 21-25, 2016

SR Klystron, Thales 2161L Operational Hours Black Heat 4773 Standby 29605 HV 29126 Transmit 27736 Klystron Operating Parameters Vk = -53.1 kV Ik = 9.55 A Va = 32.8 kV Ia = 1.6 mA Eff = 51.53% Gain = 41.41 dB μP = 1.61 RF Output = 261.7 kW In Service: 2012 Failures: Mod-Anode PS PLC SP zeroing Filter Capacitor 9th CWRF Workshop - ESRF, June 21-25, 2016

SR RF Reliability Percentage of Scheduled Beam Time Lost to SRRF & Non-Latching Faults by Fiscal Year Percentage of Scheduled Beam Time Lost to SRRF & Non-Latching Faults by Fiscal Year * * Data for partial year Goal for SRRF system based on 5000 hours of User Beam time: 0.3% 9th CWRF Workshop - ESRF, June 21-25, 2016

SRRF Reliabilty SRRF Faults, MTBF (in hours): Mean time between faults, FY2004 - FY2016* SRRF Faults, MTBF (in hours): Mean time between faults, FY2004 - FY2016* * * Data for partial year Goal for SRRF system based on 5000 hours of User Beam time: 500 hrs 9th CWRF Workshop - ESRF, June 21-25, 2016

SR RF Reliability SRRF Faults, MTTR (in minutes): Mean time to recovery, FY2004 - FY2016* * * Data for partial year Goal for SRRF system based on 5000 hours of User Beam time: 1.5 hrs 9th CWRF Workshop - ESRF, June 21-25, 2016

3rd Harmonic Cavities (passive) Failures: Vacuum Feedthru 9th CWRF Workshop - ESRF, June 21-25, 2016

APEX RF (Advanced Photocathode Experiment) 9th CWRF Workshop - ESRF, June 21-25, 2016

APEX RF Systems Linac L-Band Klystron Modulator 25 MW, 10 us Gun VHF Tetrode Amplifier 2 x 60 kW CW Buncher L-Band SSA 4 x 2.5 kW CW 9th CWRF Workshop - ESRF, June 21-25, 2016

APEX Gun RF Tetrode Amplifier System Operational Hours Tube #1 Tube #2 Black Heat 30027 29895 Standby 7348 7300 HV 5007 4957 Transmit 4910 4867 Tetrode TH 571B Parameters Va = 9.7 kV Ia = 7.47 A Vs = 692 V Is = 165 mA Vg = -140 V Ig = 10 mA Eff = 62.5% RF Out = 45 kW Proposing to build a SSA version of this system for the LCLS II ptoject HPA HVPS Failures: Filament PS SSA Drive Amp Fan Control SSA Drive Amp PS Fail Intrlk SSA Drive Amp Pre-Amp SSA Drive Amp Output Module HV Current Limiting Resistors In Service: 2011 9th CWRF Workshop - ESRF, June 21-25, 2016

APEX Buncher SSA RF Amplifier Operation: 2.0 kW ~200 hrs Parameters: 1.3 GHz 2.5 kW CW AB Linear Failures: Logic card modification In Service: 2015 9th CWRF Workshop - ESRF, June 21-25, 2016

APEX Linac RF System (Klystron and Modulator) Solid State L-Band Modulator Operation: 1-10 Hz 25 MW pk 250 W avg 10 us pulse ~300 hrs Parameters: 1.3 GHz 25 MW pk 25 kW avg 10 us pulse Linac 1 probe Linac 2 probe 25 MW – 10 ms 10 Hz Linac 1 coupler reverse Failures: Harmonic output In Service: 2015 9th CWRF Workshop - ESRF, June 21-25, 2016

APEX RF (Advanced Photocathode Experiment) 1 Overheated area 9th CWRF Workshop - ESRF, June 21-25, 2016

APEX RF (Advanced Photocathode Experiment) ~ 19” from RF window lRF/4 ~ 15.9” ~ 27” from Gun coupler plane Missing from measurements, additional ~5” for length of coupling loop Melted Teflon bushing This hole is at a current node. The copper is melting here not arcing. 1 Hole The internal conductor This hole would then be at 27” + 5” = 32”, ~ lRF/2 9th CWRF Workshop - ESRF, June 21-25, 2016

APEX RF (Advanced Photocathode Experiment) EHT (Enhanced Heat Transfer coax line) rating from company: De-rating for 0 PSIG in line = 0.885 Average Power Rating = 89 kW derated to 78 kW Peak Voltage Rating = 13 kV Peak Power Rating = 3,685 kW (Ppk = Vpk^2/Zo). Not specified for how long. RF Window Air side Copper transition Vacuum side APEX max operation conditions: Power per coax line = 60 kW CW max (50 kW nominal). Peak Voltage in line = 1.414*sqrt(Pavg * Zo) = 1.414*sqrt(60000 * 50) = 2.45 kV Peak Power in line = Vpk^2/Zo = 2449^2 / 50 = 120 kW Peak Power in line from standing wave: Vpk = 4.9kV, Ppk = 480kW The RF power remained ON for > 4 minutes in this condition due to improperly configured intrlks and a lack of synchronization when in pulse mode. Many watt-seconds were delivered during this time. Facing parts These arc marks are at a voltage maxima. There is no sign of overheating due to high currents. This arcing being ~3” from window would then be at 19” - ~3” = 16”, ~ lRF/4 9th CWRF Workshop - ESRF, June 21-25, 2016

APEX RF (Advanced Photocathode Experiment) Thank you 9th CWRF Workshop - ESRF, June 21-25, 2016