THEORETICAL SUGGESTIONS FOR THE IMPROVEMENT OF DRY LASER CLEANING

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Presentation transcript:

THEORETICAL SUGGESTIONS FOR THE IMPROVEMENT OF DRY LASER CLEANING N. Arnold Angewandte Physik, Johannes - Kepler - Universität A-4040, Linz, Austria N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Motivation and goals DLC is simple but not very efficient Theoretical understanding improved over the last years Local damage hinders DLC Discuss qualitative ideas that can help DLC Summary: Optimal absorption and pulse duration for damage-free DLC Cleaning in high RH atmosphere Cleaning by 1D laser-induced SAW N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Optimal absorption length and pulse duration for DLC We want to clean small particles by DLC Field enhancement  Local ablation  Damage One should not heat more than Tm One should make expansion larger  l But not so large, that sound slows expansion To decrease enhancement: r/ if r  and  Convert these considerations into formulas N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Smaller absorption, shorter pulses or why Excimers are bad for DLC For non-absorbing particles Smaller substrate absorption (bigger l) is better for damage-free cleaning Why? l larger  with the same surface temperature Ts < Tmelting , expansion l Tdz larger  larger cleaning-damage window T(z) Ts<Tm N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Small particles are interesting They are removed in the force regime ml/ 2>F0 2r If r<< , they weakly disturb the local field (small dipole moment) Even if they do, l3D < l1D for equal parameters and Ts At best, maximum expansion till surface melting lmax 1Tm(l+lT) Force threshold written for l: Almost universal constant Sizes that can be removed  - work of adhesion per area N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz  =100 ps l=1 µm Q-switch l=100 µm Excimer l=10 nm in µm, ns: c-Si: l(193,248,308)5-10 nm l(1.06)  200 µm50 nm l(2.94)  500 cm30 µm (depending on doping and T) l(10.6)  1000 µm100 nm Try Er or other IR with  <1 ns r/ is also better for IR Experiments with Nd:YAG – still damage. Talk of Prof. Bäuerle and poster of G. Schrems N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Cleaning in vapor atmosphere Steam laser cleaning: Explosive evaporation of thin layer of liquid Removes small particles, but: poor reproducibility Spin-on, film inhomogeneities film unstable - evaporates, difficult to control, synchronization with the laser pulse Contaminates all surface Use capillary condensation occurs below 100% relative humidity (RH) stable liquid meniscus liquid is only where it is needed Kelvin Radius RK N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Capillary condensation Liquid volume (wetting) S1 Vl RK r Liquid-particle surface Capillary adhesion force Independent on RH Note linear dependence on r Meniscus is stable. Kelvin radius:  - surface tension, µ - molar weight N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Let us draw it in scale RH=0.95, Kelvin radius RK=10 nm n=1.4 There is a difference between RH=0.95 and 0.99 r= 2.5 µm r= 150 nm RH=0.99 Kelvin radius RK=50 nm One can think of a tricky mechanism: Water a) increases adhesion by adds capillary force b) decreases adhesion as such by decreasing work of adhesion by polar molecules. When everything is cold, adhesion is increased, via capillary. But as we heat near critical temperature, capillary contribution disappears due to vanishing surface tension and we are left with pure decrease of adhesion. Note that: Surface tension disappears near Tc l water molecules in the interstice may decrease adhesion by a factor of ~100 Heating up to below Tc l may help r= 50 nm r= 150 nm N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz How to achieve stable high RH~1 : desired experimental setup saturated salt, glycerol or sulfuric acid solutions* saturated salt, glycerol or sulfuric acid solutions entrance window target thermostatic reaction chamber valve laser pulse hygrometer thermometer barometer Also*: At 20 °C: Pb(NO3)2 RH=98 CuSO4.5H2O RH=98 H2SO4: 1.051, RH 97.51 Experiments with different setup, RH~95%: Talk of Prof. Bäuerle and poster of G. Schrems *From: F. Restagno, PhD thesis, Lyon, 2000 R. C. Weast. CRC Handbook of Chemstry and Physics N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Cleaning with laser-excited 1D SAW (surface acoustic waves) SAW cleaning outside the beam was demonstrated Advances in theory Field enhancement  Local ablation  Damage Difficult to modulate No light – no damage Interference1D GHZ possible Recovered Resonant laser cleaning (RLC) idea N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz SAW cleaning with focused pulses* 1-2 µm Al2O3 on (111) Si, in air Nd:YAG-1.06 µm, 10 ns,10 pulses 1-10 µm Al2O3 on (100) Si, in air N2-337 nm, 10 ns, 50 pulses SAW wavelength is determined by the spot size ~ 15 µm SAW is 2D and decays fast SAW has 1-2 oscillations only Cleaning of the particles outside of irradiated area, enhanced along the lines where SAW is stronger *A. A. Kolomenskii, H. A. Schuessler, V. G. Mikhalevich, and A. A. Maznev, J. Appl. Phys., 84(5) 2404 (1998) A. A. Kolomenskii, A. A. Maznev, Phys. Rev. B., 48(19) 14502 (1993) N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz SAWs excited with ps-pulse interference* 180 ps, THG Nd:YAG (335 nm), Si 100 MHz frequency =0.8° easily varied up to 1-10 GHz** Many oscillations - resonance 1D propagation out of the beam area No light – no damage Non-linear effects, larger acceleration Breakdown in air, universality *A. Frass, A. Lomonosov, P. Hess, V. Gusev, J. Appl. Phys., 87(7) 3505 (2000) **R. M. Slayton, K. A. Nelson, A. A. Maznev, J. Appl. Phys., 90(9) 4392 (2001) N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Advantages of 1D SAW excited by laser light interference for cleaning SAW are 1D. No fast decay, propagate out of the beam area. No light is present in the majority of area covered by SAWNo local field enhancement-damage. SAW have many oscillations, suitable for testing of RLC Frequency is determined by the periodicity of interference. vSAW~vsound/light~1-10 GHz - suitable for resonant laser cleaning (RLC). Frequency easily varied via angle of interfering beams. Indispensable for testing and application of RLC. Smaller overall thermal load on the substrate. Non-linearity makes fronts steeper, increase accelerations. Can be excited via breakdown in the air. Material independent, suitable for structured substrates, (industry). N. Arnold, Applied Physics, Linz

N. Arnold, Applied Physics, Linz Acknowledgments (discussions, ideas, pictures) Linz Prof. D. Bäuerle, Dr. M.P. Delamare, DI. G. Schrems, Dr. K. Piglmayer Konstanz Prof. P. Leiderer, Dr. M. Mosbacher, Dr. H. Münzer, DI. M. Olapinski Singapore Prof. B. Luk’yanchuk, Prof. Y.F. Lu, Dr. M. Hong, Dr. Z. B. Wang Sydney Prof. D. Kane, Dr. S. Pleasants College Station, Heidelberg Prof. A. Kolomenskii, Prof. P. Hess, A. Maznev Funding: Austrian Science Fund (FWF), P14700-TPH EU TMR Laser Cleaning, #ERBFMRXCT98 0188 N. Arnold, Applied Physics, Linz