Online Analysis of Continuous-Flow Gas-Lift Wells Jim Hall – Shell Int’l E&P 21 October, 2003 ASME/API/ISO Gas-Lift Workshop
G/L Analysis - Art or Science ? Its an Art! Listen Watch the gauge Feel the flowline Visualise “Use for Force, Luke”
G/L Analysis - Art or Science ? It’s a Science! Process Variables Pressure, Temperature, Flow Other Data vibration, sound Correlate cycle frequency, amplitude Compare models, previous behavior
Fallacies of the Art Based on individual judgement and experience Not always consistent Difficult to teach to others Difficult to document and re-use Artists don’t always like to share their skills
Advantages of the Science We know more now than we did “then” Valve Performance “Nodal” analysis of production systems Multiphase flow behavior Consistent and Repeatable – rules based Can be taught to others Can be documented and a usable history constructed Scientists like other people to use their discoveries
So, What’s the Process? 1. Build a model
So, What’s the Process? 2. Calibrate the Model to Reality
So, What’s the Process? 3. Use the Model for Surveillance Well tests, BHP/T surveys, etc.
So, What’s the Process? 4. Analyse Performance
So, What’s the Process? 4. Take Action and Confirm Results Install Bigger Orifice Lower Injection Pressure Unloading Valve Closed
Non-Steady State Wells are a Problem Process Variables are just that…Variable Production Pressure Injection Pressure Injection Rate Production Rate This means that each set of conditions must be analysed to determine the well behavior for that set of conditions.
But I’m BUSY! This takes TIME! Find the problem well Collect time-series data Input one data set Analyse results Input next set of data Etc
One Solution – Manual, with good tools
One Solution – Manual, with good tools Nice, but what Injection pressures go with what Production pressures?
Online Demo
Better Solution – Semi-Automatic Data displayed for each time step Production pressure traverse Injection pressure traverse Valve opening and closing pressures Valve status (open, closed, throttling) Data set playback options Single step forward Single step backward Play entire set non-stop
Advantages of Technique Link to real-time system Identify problem wells quickly Easy movement of multiple data sets for analysis Functionality supported by analysis tool Receives data from real-time system Uses existing, calibrated model for analysis Ability to analyse as a single data set Ability to analysis as a time series data set Re-design as soon as problem is identified
What’s next? Improve real-time system functionality Automate data transfer and analysis “trigger” analysis when heading alarm is raised Improve analysis tool functionality Save plots and reports of automated analysis Improve “VCR” functions Present options for addressing problems