JUKI Electronic FEEDER Evaluation Report

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Presentation transcript:

JUKI Electronic FEEDER Evaluation Report Shenzen Mactech Electronics Co., Ltd. SMT SOLUTIONS JUKI Electronic FEEDER Evaluation Report

JUKI Electronic FEEDER Evaluation Report Efficiency Comparison with MT Juki Electronic Feeder Pick up Rate Comparison with MT Juki Electronic Feeder Picture Comparison between MT Electronic and Mechanical Feeder Feeder Calibration Comparison

1. Efficiency: Tested in 4 machines, each analyzed with Single PCB and Double PCB Panel production. The following are comparisons between Original Mechanical Feeder and MT Electronic Feeder; efficiency can be increased by 22.47% with MT Electronic feeder in Double PCB Panelization production. Machine Type Pick-up Rate For 1PCB 2H For Double PCB Panelization 2H Double PCB Panelization efficiency of pick up (%) Pick-up rate by Double PCB Panelization and MT Electronic Feeder Improved Efficiency by Double PCB Panelization and MT Electronic Feeder (%) A 39983 54580 36.51% 67840 24.29% B 14400 31052 115.64% 39576 27.45% C 34928 69120 97.89% 84521 22.28% 34800 66071 89.86% 76549 15.86% Efficiency Improved: 22.47%

Pick up error rate using MT Juki Electronic Feeder 2. Pick-up Rate Error Export data from 4 production machine. Average pick up error by MT Juki Electronic Feeder is 0.47%, while average pick up error for Original Mechanical Feeder is 3.6%. Pick-up rate error drops down by 0.3% using MT Electronic feeder. Pick up error rate using MT Juki Electronic Feeder Machine Pick-up Attempts Pick-up Rate Component Mounted Pick-up error Pick-up rate (%) Pick-up error Rate (%) A 627903 627705 626806 198 99.969 0.031 B 113605 113571 113406 34 99.978 0.022 C 326648 326281 325358 367 99.887 0.113 D 169483 169402 169216 81 99.95 0.023 Average Pick-up Error Rate: 0.04725 Pick up error rate using original mechanical Feeder Pick up Attempts Pick Up Rate Component Mounted Pick up error Pick up rate (%) Pick up error Rate (%) 456974 456785 189 99.619 0.381 357548 357347 201 99.667 0.333 324876 324712 164 99.695 0.305 293356 293223 133 99.582 0.418 0.359

Electronic Feeder Mechanical Feeder