SPL Collaboration Meeting PAC2009

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Presentation transcript:

SPL Collaboration Meeting PAC2009 Comparison of RF Distribution Systems for SPL E. Ciapala O. Brunner, Jean-Paul Burnet, Carlos De Almeida Martins, G. McMonagle, Eric Montesinos, Daniel Valuch, Sylvain Weisz. CERN Amos Dexter, Jonathan Smith, Cockroft Institute Second SPL Collaboration Meeting, Vancouver May 2009

Comparison of RF Distribution Systems Content LP SPL and HP SPL parameters and power requirements. Tunnel Layout (integration) Powering Options : four, two and single cavity per klystron. (LP SPL and HP SPL) Critical components Power Sources – Klystrons vs. IOTs (and magnetrons..) Vector Modulators Klystron Modulators – “Integration” Issues Costing and overall comparison of options Conclusions & Outlook Second SPL Collaboration Meeting, Vancouver May 2009

Tunnel Layout Schematic only! 6m klystron tunnel, 4m machine tunnel, separated 9m. All 20m below surface. Surface buildings, above klystron tunnel Minimum equipment in cavity tunnel - Radiation, accessibility, maintenance Minimum number of passageways - one waveguide per cavity, passed in groups (CE preference...) Important CE cost issue: size of tunnels Second SPL Collaboration Meeting, Vancouver May 2009

LP SPL and HP SPL power requirements Operating parameters 704 MHz, Fs=15 deg. High energy section: 200 cavities b=0.92, R/Q = 285W, 24MVm Low energy section: 42 cavities b=0.65, R/Q = 145W, 19MV/m Application Duty Cycle [%] P pk [kW] P av [kW] Cavity Beta   0.65 0.92 LP-SPL LHC Injector 0.39 270 475 1 1.8 HP-SPL “neutrino operation (0.4ms)” 3.92 540 950 21 37 “high-power EURISOL (1.2ms)” 7.92 42 75 LP-SPL; HP coupled LHC injector - upgradable 304 534 2 Second SPL Collaboration Meeting, Vancouver May 2009

RF distribution schemes Option 1) 1 klystron/4 cavities Initially Preferred Layout – klystron economy Linear distribution, using less space consuming “planar” hybrids with individually adjusted coupling. Vector modulators for fast phase/amplitude field control Mech. phase shifters for cavity phasing or isolation D. Valuch Second SPL Collaboration Meeting, Vancouver May 2009

RF distribution schemes Option 2) 1 klystron/cavity No hybrids, no Vector Modulators, no mech. phase shifters But a total of 240 klystrons… D. Valuch Second SPL Collaboration Meeting, Vancouver May 2009

RF distribution schemes Option 3) 1 klystron/2 cavities Hybrids, Vector modulators, mech. phase shifters All as option 1, only saving is 2 klystrons per unit, unless we can suppress VMs (Option 3a) D. Valuch Second SPL Collaboration Meeting, Vancouver May 2009

Second SPL Collaboration Meeting, Vancouver May 2009 Components - Vector Modulators Bulky systems 6 components Need power supplies, RF loops Range and frequency response may not be adequate. R&D program needed, especially for HPSPL Second SPL Collaboration Meeting, Vancouver May 2009

Components - Klystron Modulators LPSPL – Use CERN Linac 4 as basis for the estimations – cw power scaling HPSPL - 110 kV, 91A, 2.3ms, 50 Hz (10 MW pk, 1.15 MWav) Proposed topology for the HP-SPL - Carlos DE ALMEIDA MARTINS, First SPL collaboration meeting: Pulse former: In the tunnel Capacitor charger: In surface building AC DC + - HPSPL Design still to be elaborated, cost, size, layouts & space requirements in surface building & tunnel need to be identified. Our biggest challenge.. Second SPL Collaboration Meeting, Vancouver May 2009

Second SPL Collaboration Meeting, Vancouver May 2009 Components – RF Power Sources Klystrons & IOTs Power: IOTs reaching klystron levels - 600kW feasible.. Efficiency; IOTs 75%, Klystron 55-60% (70% limit) HV requirements IOTs lower ~ 40kV (may not need HV oil) Size IOTs shorter Cost IOTs lower (30%) Lifetime IOT Not known for high power, low power as klystrons Drive Requirements Klystron gain 35db, IOT 20dB – need more pwerful driver Characteristic Klystron gain reduces at high drive, IOT saturates Possibility of 1MW+ IOT for HPSPL ? Magnetrons Efficiency high, but can we get the power we need? Phase locking needed, in development by CI Response in a feedback loop? Bandwidth, group delay.. Cost, HV requirements, size ? To be studied, CI are looking Second SPL Collaboration Meeting, Vancouver May 2009

RF distribution schemes - Costing Option 1) Four cavities per klystron Equipment Qty Cost/item. Total   k Euro kEuro Klystron 5MW 1 600 1 MWp Circulator 4 100 400 Circulator load 100kW 20 80 Hybrid Hybrid load 100kW Phase shifter (mechanical) Vector Modulator 1MWp Klystron Modulator 6 MW pk 700 Total (per 4 cavity unit) 2420 LPSPL, but take HPSPL specs for all components incl. klystron, but not klystron modulator Disadvantages: Complexity, many different components Power overhead in hybrids & VMs Higher RF power spec- 5MW klystron at least, extra cooling (Probably need klystron > 6 MW with LLRF control margin) Space consuming Advantages: Reduced number of klystrons Full RF control of each cavity, due to VMs Second SPL Collaboration Meeting, Vancouver May 2009

RF distribution schemes - Costing Option 2) 1 klystron/cavity Equipment Qty Cost/item. Total   k Euro kEuro Klystron 1MW 4 400 1600 1 MWp Circulator 100 Circulator load 100kW 20 80 Hybrid Hybrid load 100kW Phase shifter (mechanical) Vector Modulator 1MWp Klystron Modulator 1.5 MW pk 200 800 Total (per 4 cavity unit) 2880 All components, except modulator, compatible HPSPL Advantages: Simplest RF hardware set Full Direct RF control of each cavity. Simple non-interdependent RF loop controls No additional power overhead or extra cooling Good operability, best fault tolerance Easy upgrade LPSPL to HPSPL Disadvantages: 240 power sources… ? Second SPL Collaboration Meeting, Vancouver May 2009

RF distribution schemes - Costing Option 2a) 1 IOT/cavity Equipment Qty Cost/item. Total   k Euro kEuro IOT 600kW 4 300 1200 Increased cost of IOT 10kW driver 30 120 1 MWp Circulator 100 400 Circulator load 100kW 20 80 Hybrid Hybrid load 100kW Phase shifter (mechanical) Vector Modulator 1MWp Klystron Modulator 1 MW pk 180 720 Total (per 4 cavity unit) 2520 Advantages – as opt 2a): Simplest RF hardware set Full RF control of each cavity. Simple non-interdependent RF loop controls No additional power overhead or extra cooling Good operability, best fault tolerance Easy upgrade LPSPL to HPSPL – More powerful (preferred) or double up on IOTs Disadvantages: - as opt 2a) 240 power sources… But IOTs appear less expensive Second SPL Collaboration Meeting, Vancouver May 2009

RF distribution schemes - Costing Option 3) 1 klystron/2 cavities Equipment Qty Cost/item. Total   k Euro kEuro Klystron 2.2MW 2 500 1000 1 MWp Circulator 4 100 400 Circulator load 100kW 20 80 Hybrid 40 Hybrid load 100kW Phase shifter (mechanical) Vector Modulator 1MWp 200 Klystron Modulator 3 MW pk 360 720 Total (per 4 cavity unit) 2520 Disadvantages: Still need the full hardware set, with associated cost, development effort… Still have additional power overhead with its extra cooling requirement Advantages: 120 power sources instead of 240 Option 3a) , without VMs, relying on phase shifters (saving 150k) Cost 2370 Second SPL Collaboration Meeting, Vancouver May 2009

RF Power Schemes Costing - Summary Configuration Cost for 4 cavity 'unit‘ (Eu) For Against Option 1) Four cavities per Klystron 2420 Fewest power sources Complexity, bulk, power overhead, fault tolerence Option 2) One Klystron per Cavity 2880 Reduced hardware inventory, minimum R&D, fully independent control, minimum RF power overhead, best fault tolerance, easy upgrade to HPSPL Number of power sources Option 2a) One IOT per cavity 2520 As above, perhaps cheaper & more compact HPSPL would need doubling of IOTs, or larger rating IOTs Option 3) Two cavities per Klystron Half the number of klystrons Need full hardware set, associated R&D, Power overhead, Reduced flexibility wrt option 2 Option 3a) Two cavities per Klystron Without VMs 2370 Half the number of klystrons, more economical than Option 3 Risk for higher intensity? => Options 2 & 2a are the most attractive Second SPL Collaboration Meeting, Vancouver May 2009

Second SPL Collaboration Meeting, Vancouver May 2009 Tunnel integration Preference is to situate maximum equipment in klystron tunnel Very preliminary studies show that the 6m klystron tunnel can accommodate all options, including the one source per cavity options Detailed layouts need to be done The situation for the HPSPL modulator needs to be studied urgently Second SPL Collaboration Meeting, Vancouver May 2009

Second SPL Collaboration Meeting, Vancouver May 2009 Summary & Outlook Single power source is the preferred option. Reduces R&D work on waveguide components, VMs etc Rather put effort into finding best & most economical power source - IOT, Klystron, or Magnetron (CI collaboration). Collaborate with other projects, institutes & industry on IOTs. There is general interest for many applications at CERN Upgrade LP to HPSPL not a concern for the RF power systems proper, BUT Klystron Modulator – HPSPL 50 Hz is a new & very different device – needs complete upgrade in going LP to HP SPL . (ESS Bilbao collaboration) Modulator size & footprints in klystron tunnel & surface buildings need to determined urgently. Second SPL Collaboration Meeting, Vancouver May 2009