Management Review 1st of 2010 July 26, 2010.

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Presentation transcript:

Management Review 1st of 2010 July 26, 2010

Role and Responsibility MD Chairman (Decision making, Directing) Needs corrective action Needs preventive action Maintain Improvement QMR Facilitator DCC Co-Operator (Take minute of meeting) Mgr. Presenter Owner Presenter

Review Agenda Item Agenda Presenter 1 For information MD, MR 2 Follow-up actions from previous reviews 3 Internal audits result MR 4 Customer audit result 5 Certify body audit result 6 Customer feedback MR, QA Mgr. 7 Result of Business Goals Section Mgr. 8 Result of KPIs 9 Status of CAR, PAR, 8D and NCR 10 Changes that effect to QMS.

Review Agenda Item Agenda Presenter 11 Recommendations for improvement All staff 12 Quality Policy (Suitable) MD 13 Objective Target , KPIs (Suitable) 14 Progress of APQP Activity Eng, QA Mgr. 15 Potential Field Failure , Field Return MD, QA Mgr. 16 Effective of standard implementation MR

1 For information xxx supplier audit on July 28, 2010 include QMS, EMS and SMS management system xxx surveillance audit for ISO9001:2008 and ISO/TS16949:2009 standard on Aug 25, 2010 (Include night shift) DCC will be apply documents control system by soft file or electronic file control (E-Docs) as soon QMS ‘s data was transfer to storage on drives: S

2 Follow-up actions from previous reviews Item Agenda Response Status 1 Energy saving program Khun Uthai 2 Variable cost reduction program Khun Suthasinee 3 Material recycle method Khun Boontham 4 Cost reduction project (Overall) Khun Nukool Cost reduction project Directing from MD  MD request next follow-up on Sep, 2010

3 Internal audit result

4 Customer audit result Closed

5 Certify body audit result 1st certify audit was found major nonconformity 3 item and there are closed 2nd audit on September 28, 2009 was found 5 opportunity for improvement and there are closed Next time 2nd surveillance audit planned on August 25, 2010

6 Customer feedback การบรรจุหีบห่อ ปัญหาจากการนำผลิตภัณฑ์ไปใช้งานที่หน้างาน การแก้ไขและการป้องกันปัญหา ได้ 1 คะแนน

7 Result of management goals

Refer to attachment sheet 8 Result of KPIs Refer to attachment sheet

9 Status CAR, PAR, 8D and NCR

9 Status CAR, PAR, 8D and NCR Customer Issued Closed Pending A B - 1 (damage) 1 B 4 (damage) 4 -

9 Status CAR, PAR, 8D and NCR Customer Issued Closed Pending A 46 4 42 B 25 2 23 C - D 1 E

9 Status CAR, PAR, 8D and NCR

10 Changes that effect to QMS. New customer  xxxx Risk for CSR, communication language, engineering specification and quality tools QMS documented before mass production (New) Work instruction, process control method and records Resigned of key response for process engineering control, APQP-PPAP, CR, CS, QMR and HR Manager Khun xxx (PE) and Khun xxx (QMR & HR Mgr.)

10 Changes that effect to QMS. New employee from Laos Labor law and qualified skill requirements FMEA (AIAG reference manual) was change and transition to 4th Edition MSA (AIAG reference manual) was changed and transition to 4th edition

11 Recommendations for improvement Implement DOE technique for parameter optimization Implement statistical tool for root cause analysis and problem solving Implement test of hypothesis (H0:H1) to verify correlation of damage problem between man (Loader) versus machine Combine management goals and KPIs to one appointment

11 Recommendations for improvement Establish and implement the manager development program Establish and implement for career path development program from each section

12 Suitable of Quality Policy Decision making from MD Suitable Need Improve -

13 Suitable of Management Goals Need Improve Decision making from MD

13 Suitable of Quality Objective and KPIs Revise or change KPI of purchase process item no.10: premium freight < 0.1% to necessary indicator Decision making from MD Revise this target to < 5,000 Bath per month

14 Progress of APQP Activity Customer Name Quantity (Package) Reliability Test Result PPAP (Submit Plan) Mass Pro (Plan) A Lamp Passed Jul ‘10 B 5 (mc2) On going Nov ‘10 C 1 N/A D 3 Aug ‘10

15 Potential Field Failure & Field Return Reliability & Solderability Failure (Likelihood) Set-up point (Uncontrolled on urgently case) Low thickness and sigma from process Identified and traceability un effective rework, repair re-process (re-plate) sorting abnormal lot

15 Effect from Products & Processes Environmental aspect and impact Waste water was drain out without treatment process Employees ‘s health and occupational Air pollution Hazardous substance

16 Effective of standard implementation Clause Description Eff. Note 4.2.3 Control of documents and record X E-Docs system 4.2.4 Control of quality record Soft file, E-mail 4.2.3.1 Control of engineering change Implementation 6.2.2 Operator ‘s skill qualification Qualification un clarify 6.3 Predictive maintenance program Prediction un effective Management of information system Security system 7.4 Supplier development QMS development 7.3.6.3 Control of supplier processes Supplier PPAP File 7.5.3 Identification and traceability Un clarify for abnormal lot 7.6 Measurement calibration & verification Freq, Spare 8.2.3 Goals and KPIs monitoring Routine monthly report 8.5.2 Tooling for problem solving x IE Technique, DOE

Attachment Sheet

Major NC from Customer Audit

Training on planned