LIPAc Control System Reliability improvements

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Presentation transcript:

LIPAc Control System Reliability improvements Alvaro Marqueta (Fusion For Energy) alvaro.marqueta@ifmif.org LIPAc = Linear IFMIF Prototype Accelerator

Introduction to IFMIF/EVEDA A bit of history… ITER Agreement Broader Approach Agreement 21 November 2006 1 June 2007 JT60-SA ITER IFMIF/EVEDA IFERC

Main contributors to DEMO design Introduction to IFMIF/EVEDA Main contributors to DEMO design JT60-SA ITER IFMIF/EVEDA IFERC DEMO

IFMIF -> International Fusion Materials Irradiation Facility Introduction to IFMIF/EVEDA IFMIF -> International Fusion Materials Irradiation Facility (the fusion relevant neutron source)

IFMIF -> International Fusion Materials Irradiation Facility Introduction to IFMIF/EVEDA IFMIF -> International Fusion Materials Irradiation Facility (the fusion relevant neutron source) ITER first wall will present <2 dpa at the end of its operational life In a Fusion power plant ~150 dpa within 5 years are expected Existing neutron sources do not provide the needed answers

Li loop: D+ Accelerator: Test facility: Introduction to IFMIF/EVEDA IFMIF -> International Fusion Materials Irradiation Facility (the fusion relevant neutron source) Li loop: 250ºC, 15m/s, ±1mm amplitude stability n deuteron lithium D+ Accelerator: 40 MeV, 125 mA CW 5 MW Test facility: Withstand dpa levels

IFMIF -> International Fusion Materials Irradiation Facility Introduction to IFMIF/EVEDA IFMIF -> International Fusion Materials Irradiation Facility (the fusion relevant neutron source) EVEDA -> Engineering Validation and Engineering Design Activities EVA phase: Test Facility EDA phase: LIPAc (Accelerator Facility) 9MeV, 125mA CW, 1.25 MW Target Facility IFMIF II-EDR

Breakdown of contribution for LIPAc ★ Rokkasho

Computer Simulation & Remote Experimentation Building Conventional facilities Administration & Research Building Computer Simulation & Remote Experimentation Building DEMO R&D Building IFMIF/EVEDA Accelerator Building

RFQ/MEBT/D-Plate in line

RF system installation 8 RF chains (8 x 200kW) for RFQ + 2 ( 2 x 105kW) for bunchers

Cryogenic system

RFQ conditioning till the end of this year Beam expected early 2018

Voluntary contribution Where are we now? Prototype Voluntary contribution Requirements…

Design towards reliability RF modules modular design Enhancing maintenance by reducing MTTR RF protection system In excess: reducing availability

Design towards reliability Beam stop: Automatic beam rearm for certain events (arcs, BLoM) Experience will tell…

Design towards reliability Control system standardization: Around 50 IOCs -> Distributed among 8 main subsystems More than 40,000 PVs VME+ADAS & MODBUS SIEMENS PLC -> IOC on s7PLC drv (formerly, OPC) cPCI & Intel i7 + ADC-DAC for LLRF, BPMs + a number of other specific devices Obsolescence management Collaborative tools Proper transfer of knowledge & documentation

Reliability after design Event report system, As part of quality system

Reliability after design Event report system, As part of quality system identification, after analysis, of the problem Corrective actions Proposal for design improvements Impact in “operation” time (downtime)

Alarming and reporting Facing reality: Importance of early identifying the failure Fault Synthesis Active Hierarchy

For fast maintenance, it does not help… Some experiences For fast maintenance, it does not help… To have the replacements shipped from Europe To have the replacements purchased from Japan To have (incomplete) documentation in a language unknown to most operators + 7/8 hours time difference from technical support Not to have a clear preventive maintenance policy and schedule Not to automate most hardware testing

Plans are to construct it in Rokkasho Next steps A-FNS Plans are to construct it in Rokkasho 14 MeV neutrons available by 2027 DONES 125 mA at 40 MeV

Thank you Thank you!