Alloy yield strength modeling with MatCalc (rel )

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Presentation transcript:

Alloy yield strength modeling with MatCalc (rel. 5.61.0057) P. Warczok

Model overview Contributions to yield strength, YS Intrinsic strength, i Work hardening, disl Grain/subgrain boundary strengthening, gb , sgb Solid solution strengthening, ss Precipitation strenghtening, prec

Model overview Contributions to yield strength, YS Intrinsic strength, i Work hardening, disl Grain/subgrain boundary strengthening, gb , sgb Solid solution strengthening, ss Precipitation strenghtening, prec

Intrinsic strength, i

Model overview Contributions to yield strength, YS Intrinsic strength, i Work hardening, disl Grain/subgrain boundary strengthening, gb , sgb Solid solution strengthening, ss Precipitation strenghtening, prec

Work hardening, disl Taylor equation Taylor factor Shear stress Burger’s vector Dislocation density

Work hardening, disl Taylor equation Taylor factor Shear stress Burger’s vector Dislocation density

Work hardening, disl Taylor equation Taylor factor Shear stress Burger’s vector Dislocation density

Work hardening, disl Taylor equation Two parameter model

Work hardening, disl Taylor equation Two parameter model

Model overview Contributions to yield strength, YS Intrinsic strength, i Work hardening, disl Grain/subgrain boundary strengthening, gb , sgb Solid solution strengthening, ss Precipitation strenghtening, prec

Grain/subgrain boundary strengthening, gb , sgb Hall-Petch equation Grain diameter Subgrain diameter Constant

Grain/subgrain boundary strengthening, gb , sgb Hall-Petch equation Grain diameter Subgrain diameter Constant

Grain/subgrain boundary strengthening, gb , sgb Hall-Petch equation Grain diameter Subgrain diameter Constant

Grain/subgrain boundary strengthening, gb , sgb Hall-Petch equation Grain diameter Subgrain diameter Constant

Model overview Contributions to yield strength, YS Intrinsic strength, i Work hardening, disl Grain/subgrain boundary strengthening, gb , sgb Solid solution strengthening, ss Precipitation strenghtening, prec

Solid solution strengthening, ss Coefficient for element i Element i content in the prec. Domain (mole fraction) Exponent for element i Exponent for substitutional elements Exponent for interstitial elements Global exponent

Solid solution strengthening, ss Coefficient for element i Element i content in the prec. domain Exponent for element i Exponent for substitutional elements Exponent for interstitial elements Global exponent

Solid solution strengthening, ss

Solid solution strengthening, ss

Model overview Contributions to yield strength, YS Intrinsic strength, i Work hardening, disl Grain/subgrain boundary strengthening, gb , sgb Solid solution strengthening, ss Precipitation strenghtening, prec

Precipitation strengthening, prec Some general parameters/settings Angle between dislocation line and Burger’s vector  (edge:screw ratio,  = 0 for pure screw,  = /2 for pure edge)

Precipitation strengthening, prec Some general parameters/settings Equivalent radius, req (describes precipitate-dislocation interference area) Precipitate mean radius

Precipitation strengthening, prec Some general parameters/settings Mean distance between the precipitate surfaces, LS Precipitate number density within the class Precipitate mean radius within the class

Precipitation strengthening, prec Derived from prec Non-shearable particles (Orowan mechanism) Shearable particles (weak or strong) Coherency effect Modulus effect Anti-phase boundary effect Stacking fault effect Interfacial effect

Precipitation strengthening, prec Derived from prec Non-shearable particles (Orowan mechanism) Shearable particles (weak or strong) Coherency effect Modulus effect Anti-phase boundary effect Stacking fault effect Interfacial effect

Non-shearable particles

Non-shearable particles If req < 2ri , then

Non-shearable particles

Precipitation strengthening, prec Derived from prec Non-shearable particles (Orowan mechanism) Shearable particles (weak or strong) Coherency effect Modulus effect Anti-phase boundary effect Stacking fault effect Interfacial effect

Shearable particles Some general parameters/settings Dislocation bending angle,  - weak and strong particles 0° ≤  ≤ 120°  “strong” particles 120° ≤  ≤ 180°  “weak” particles

Shearable particles Some general parameters/settings Mean distance between the precipitate surfaces, L Strong particles

Shearable particles Some general parameters/settings Mean distance between the precipitate surfaces, L Weak particles

Shearable particles Some general parameters/settings Mean distance between the precipitate surfaces, L Weak particles

Shearable particles Some general parameters/settings Dislocation line tension, T Simple model Advanced model

Shearable particles Some general parameters/settings Dislocation line tension, T Simple model Advanced model

Shearable particles Some general parameters/settings Dislocation line tension, T Simple Advanced

Shearable particles Some general parameters/settings Inner cut-off radius, ri (multiplication of Burger’s vector)

Precipitation strengthening, prec Derived from prec Non-shearable particles (Orowan mechanism) Shearable particles (weak or strong) Coherency effect Modulus effect Anti-phase boundary effect Stacking fault effect Interfacial effect

Coherency effect Strain field due to precipitation/matrix misfit Strong particles Weak particles Linear misfit Volumetric misfit

Coherency effect Shearable particles – Coherency effect Strain field due to precipitation/matrix misfit Strong particles Weak particles Linear misfit Volumetric misfit

Coherency effect Strain field due to precipitation/matrix misfit Strong particles Weak particles Linear misfit Volumetric misfit

Coherency effect Strain field due to precipitation/matrix misfit Strong particles Weak particles

Precipitation strengthening, prec Derived from prec Non-shearable particles (Orowan mechanism) Shearable particles (weak or strong) Coherency effect Modulus effect Anti-phase boundary effect Stacking fault effect Interfacial effect

Modulus effect Elastic properties of precipitate and matrix differ  dislocation energy inside and outside the precipitate differ 2 models Nembach Siems

Modulus effect Elastic properties of precipitate and matrix differ  dislocation energy inside and outside the precipitate differ 2 models Nembach Siems

Modulus effect Nembach model Strong particles Weak particles Particle shear modulus

Modulus effect Siems model Particle Poisson ratio Strong Weak

Modulus effect Nembach model Strong particles Weak particles Particle shear modulus Particle Poisson ratio Particle shear modulus

Modulus effect Elastic properties of precipitate and matrix differ  dislocation energy inside and outside the precipitate differ 2 models Nembach Siems

Precipitation strengthening, prec Derived from prec Non-shearable particles (Orowan mechanism) Shearable particles (weak or strong) Coherency effect Modulus effect Anti-phase boundary effect Stacking fault effect Interfacial effect

Anti-phase boundary (APB) effect Dislocation passing through ordered precipitate increases the energy by creating the APB Strong particles Weak particles APB energy Interaction parameter between the leading and trailing dislocation - Number of pair dislocations

Anti-phase boundary (APB) effect Dislocation passing through ordered precipitate increases the energy by creating the APB Strong particles Weak particles APB energy Interaction parameter between the leading and trailing dislocation - Number of pair dislocations

Anti-phase boundary (APB) effect Dislocation passing through ordered precipitate increases the energy by creating the APB Strong particles Weak particles

Precipitation strengthening, prec Derived from prec Non-shearable particles (Orowan mechanism) Shearable particles (weak or strong) Coherency effect Modulus effect Anti-phase boundary effect Stacking fault effect Interfacial effect

Stacking fault (SF) effect Passing dislocation creates a stacking fault – energy difference between the SF in the precipitate and matrix Burger’s vector of particle Stacking fault energy of particle Stacking fault energy of matrix

Stacking fault (SF) effect Passing dislocation creates a stacking fault – energy difference between the SF in the precipitate and matrix Strong particles Weak particles

Stacking fault (SF) effect Passing dislocation creates a stacking fault – energy difference between the SF in the precipitate and matrix Burger’s vector of particle Stacking fault energy of particle Stacking fault energy of matrix

Stacking fault (SF) effect Passing dislocation creates a stacking fault – energy difference between the SF in the precipitate and matrix Burger’s vector of particle Stacking fault energy of particle Stacking fault energy of matrix

Stacking fault (SF) effect Passing dislocation creates a stacking fault – energy difference between the SF in the precipitate and matrix Burger’s vector of particle Stacking fault energy of particle Stacking fault energy of matrix

Stacking fault (SF) effect Passing dislocation creates a stacking fault – energy difference between the SF in the precipitate and matrix Strong particles Weak particles

Precipitation strengthening, prec Derived from prec Non-shearable particles (Orowan mechanism) Shearable particles (weak or strong) Coherency effect Modulus effect Anti-phase boundary effect Stacking fault effect Interfacial effect

Interfacial effect Passing dislocation increases the area of precipitate/matrix interface Strong particles Weak particles - Precipitate/matrix interface energy

Interfacial effect Passing dislocation increases the area of precipitate/matrix interface Strong particles Weak particles - Precipitate/matrix interface energy

Interfacial effect Passing dislocation increases the area of precipitate/matrix interface Strong particles Weak particles

Precipitation strengthening, prec Evaluation Identifying the regime for each precipitate separately Summation of the calculated tregime of each precipitate Conversion of tprec to prec

Precipitation strengthening, prec Evaluation Identifying the regime for each precipitate separately Summation of the calculated ti,regime of each precipitate Conversion of tprec to prec

Regime of each precipitate For every precipitate phase i: Values of  evaluated for each of three regimes (Non-shearable, shearable weak, shearable strong)

Regime of each precipitate For every precipitate phase i: Values of  evaluated for each of three regimes (Non-shearable, shearable weak, shearable strong)

Regime of each precipitate For every precipitate phase i: Values of  evaluated for each of three regimes (Non-shearable, shearable weak, shearable strong)

Regime of each precipitate i,regime with the lowest value for the precipitate phase i is taken for the further operations If coherency radius ≠ 0 and the mean radius of precipitate is greater than the coherency radius  the non-shearable regime is taken for further calculation

Precipitation strengthening, prec Evaluation Identifying the regime for each precipitate separately Summation of the calculated ti,regime of each precipitate Conversion of tprec to prec

Summation of ti,regime Shearable particles contribution (weak and strong regime) Non-shearable particles contribution

Summation of ti,regime

Summation of ti,regime Precipitation strengthening, prec (derived from prec) Evaluation of prec

Precipitation strengthening, prec Evaluation Identifying the regime for each precipitate separately Summation of the calculated ti,regime of each precipitate Conversion of tprec to prec

Precipitation strengthening, prec Evaluation Identifying the regime for each precipitate separately Summation of the calculated ti,regime of each precipitate Conversion of tprec to prec Taylor factor

Total yield strength, YS Summation of contributions

Total yield strength, YS Summation of contributions

Total yield strength, YS Summation of contributions

Thank you for your attention !

Precipitation hardening Shape factor influence on LS Shape factor Sonderegger B., Kozeschnik E., Scripta Mater., 66 (2012) 52-55

Precipitation hardening Shape factor influence on LS Shape factor Sonderegger B., Kozeschnik E., Scripta Mater., 66 (2012) 52-55

Precipitation hardening Shape factor influence on LS Shape factor Sonderegger B., Kozeschnik E., Scripta Mater., 66 (2012) 52-55

Precipitation hardening Non-shearable particles (Orowan mechanism) Equivalent radius for edge disl. Equivalent radius for screw disl. Fraction of edge disl. Fraction of screw disl.

Precipitation hardening Shearable particles – (e.g. coherency effect) Equivalent radius for edge disl. Equivalent radius for screw disl.

Precipitation hardening Shearable particles – Coherency effect for non-spherical particles Strong particles Weak particles ,if

Summing up… Total yield strength, YS Summation of contributions Influence of strain rate,

Summing up… Total yield strength, YS Summation of contributions Influence of strain rate,

Summing up… Total yield strength, YS Summation of contributions Influence of strain rate,