Common ATLAS – CMS Electronics Workshop

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Presentation transcript:

Common ATLAS – CMS Electronics Workshop CMS Pixel Issues ACES 07 Common ATLAS – CMS Electronics Workshop CERN 20. March 2007 R. Horisberger Paul Scherrer Institut

SLHC Tracker / Detector upgrade in 2014/16 requires action already now ! 7-9 years not terribly much for : - Conception of SLHC tracker - Basic R&D - Protoyping - Demonstators - Production - Installation & Commissioning Should learn from current experience of LHC trackers ! Cabling/Cost/Cooling Present tracker is probably quite good , but too much material budget !  Next tracker should do a factor 2 better ! SLHC creates extra problems with: - data rates 10x - event complexity 20x - event selection  triggering with tracks - radiation damage

Present pixel detector conceived in 1996 / 97 with: focus on easy insertion/removal of pixel system keep material budget low  achieved 1.93% X0/Layer (h=0) use analog optolinks of strip APV readout  adaptation in geometry keep optolinks at maxium radius  limit rad. damage Operate at L =1034 at radii 7cm & 11cm  data rates, buffer size rad. hard DMILL technology 0.8mm  2 ½ metal layers 5.5V supply BiCMOS (was usefull) present pixel ROC architecture with : 1) Zero channel suppression (pixel hit discrimination) 2) Analog pulse height readout (~ 7-8 bit) Readout : pixel address (5 clocks) + analog pulse height (1 clock)

Pixel readout analog coded pixel address Overlap of 4160 pixel readouts 1 pixel hit 1 clock cycle: analog pulse height chip header 5 clock cycles: encode 13 bits of pixel address information. col# pix# Present system: had to use analog optical link available ! Future SLHC system: digital bit stream through high speed link ! (add 1 ADC/ROC)

Column Drain Architecture Time-stamp buffer Depth: 12 data buffer Depth: 32 marker bits indicate start of new event set fast double column OR hit data column drain mechanism pixel unit cells: 2x80 sketch of a double column double column pixels 32 data buffers 12 time stamp double column interface 7.8mm 9.8mm Transfer data rapidly to periphery and store for L1 latency ( ~3.4usec)

DMILL pixel ROC worked ! Yield: 0 pixel defect <1% Translation DMILL ROC to 0.25um ROC with big financial & electrical benefits DMILL 0.25m IBM Ratio Wafer size 6” 8” ~2x (area) Wafer cost [CHF] 12K 2.5K ~4x Yield 22% (<5px def.) 70% (0 def.) ~3x Total : ~ 24 x Cost benefits Engineering run ~200K ~160k Will the change from 0.25mm to 0.13mm give a similar benefit? No ! 0.13um production wafers of same size (8”) are 60% more expensive Engineering run ~ 3 times more expensive.

0.25m Pixel ROC IBM_PSI46 Chip modified to DMILL version 7900mm 0.25m Pixel ROC Chip modified to DMILL version - should have uniform address levels - external Operation is same Chip Internal Power Regulators Column Drain Architecture more timestamp & data buffers 8  12 24  32 now fit for r=4cm at L=1034 less power  28mW/pixel smaller pixel area: 100m x 150m Total # transistors : 1280 K (DMILL 430K ) 9800mm IBM_PSI46

Data losses of pixel ROC Original ROC design (TDR) was done for high lumi operation of 7cm layer! Use 0.25m ROC translation to optimize for new pixel size and 4cm radius !! Data losses @ r=4cm & L=1034 DMILL ROC DM_PSI43 150m x 150m pixel 0.25mm ROC IBM_PSI46 100m x 150m pixel Timestamp ( # buffers) 3.1% (8) 0.17% (12) Data Buffers (# buffers) 0.1% (24) 0.15% (32) Column Drain load cycle 3% 0% 3rd hit capability 1.4% 0.25% Pixel overwrite 0.3% 0.21% SLHC Luminosity Data loss due to limited timestamp buffers & data buffers increase very quickly e.g. 10 x LHC would need 60 timestamp buffers Periphery size would increase factor 5x 650m  ~ 3250m

SLHC situation Track rates at L = 10 35 cm-2 sec-1 Technology already exists for SLHC tracking at radii > 20cm : Silicon Pixels Detector Performance of present pixels at SLHC? LHC Rates @10 34 r = 4cm r = 7cm r = 11cm SLHC Rates @10 34 r = 18cm r = 30cm r = 50cm

Data loss mechanisms 0.25m ROC PSI46 1xLHC: 1034cm-2s-1 11 cm / 7 cm / 4 cm layer total data loss @ 100kHz L1A: 0.8% 1.2% 3.8% Pixel busy: 0.04% / 0.08% / 0.21% pixel insensitiv until hit transferred to data buffer (column drain mechanism) Double column readout Pixel-column interface Double column busy: 0.004% / 0.02% / 0.25% Column drain transfers hits from pixel to data buffer. Maximum 3 pending column drains requests accepted Timestamp Buffer full: 0 / 0.001% / 0.17% Data Buffer full: 0.07% / 0.08% / 0.17% Readout and double column reset: 0.7% / 1% / 3.0% for 100kHz L1 trigger rate SLHC rate data losses dominated by finite buffer sizes ! chip size ! periphery bigger

Influence of buffer size at r= 4cm layer # timestamps / doublecolumn Present system: 12 time stamp buffers, 32 data buffers. Average pixel multiplicity:2.2 Possible extension: doubling the buffer size (24/64). Enough for < 2.5x1034cm-2s-1 For 10x1034 need 60 timestamp buffers and 190 data buffers (average pixel multiplicity: 2.6).

Inefficiency for r= 4cm layer Timestamp- & Data- buffer limitations removed Inefficiency < 7% up to 2.5x1034cm-2s-1 (as before) In 130nm technology column drain per column possible (instead of double columns) dashed lines 7% inefficiency at 4.5x1034cm-2s-1 [1034]

Inefficiency for 10x1034 cm-2sec-1 Cannot operate < 7cm For higher radii data loss dominated by readout losses Worse for higher L1 trigger rates Worse for higher trigger latencies  new parallel module readout scheme Radius [cm]

SLHC rate tests of CMS Pixel Modules High rate tests in X-ray box allows hit rates up to 300 MHz/cm2 Simulation of pixel read out chip (ROC) compares quite well with observed data loss We can identify the data loss mechanisms  finite data buffers  readout times For SEU studies and timewalk need to go to pion beam line at PSI  150 MHz/cm2  20nsec bunch structure LHC (1034cm-2s-1): 11cm 7cm 4cm

High rate data losses in x-ray test X-ray box (pix.mult.= 1)  timestamp buffer overflows dominant Pion beam (pix.mult.> 1)  data buffer overflow Loss due to pixel overwrite (~ pixel size) is not relevant Small pixels create large data traffic ! pixel overwrite LHC (1034cm-2s-1): 11cm 7cm 4cm

Doubing the buffer size in 0.25mm mounting screw whole 0.4mm new ROC size Doubling the buffer size in current ROC  periphery increase of 800mm  just possible No R&D needed. Design time ~ 1 month Cold upgrade of replacement pixel modules produced in >2010

Evolutionary upgrade of CMS pixel modules CMS pixel modules need to be replaced. ( r=4cm every 2 years @ 1034) LHC  SLHC has probably no sharp step in luminosity Can improve rate capability of present pixel modules by: - increase buffer size in ROC periphery (2x in 0.25mm CMOS, 5x in 0.13mm ) - extra data buffer in redesigned TBM with parallel ROC read out scheme Replaced modules would be fully compatible with present system.  allows operation of present pixel system at L ~ 4x10 34 cm-2 sec-1 Present TBM Read Out Scheme Future TBM Read Out Scheme

SLHC Pixel Tracking (zero suppressed readout) What are our priorities: - tracker for 1035 but same X/X0 and resolution ? - reduce material budget (X/X0) ? - improve resolution (Dp/p , impact parameter) ? - triggering ( jet, track selection, impact parameter) ? Financial envelope for new Super LHC tracker ~ 115 – 120 MCHF How many technologies are radially needed to deal with - rates ( wide range) - cost per unit area - minimal power per layer  minimal material budget (X/X0) Present Pixel System has radii : r = 4cm 7cm 11cm 15cm was to costly Layer cost go by area ~ r2 = 16 49 121 225 Present pixel works well under high rates but cannot be financed for r >18cm ! Increasing layer radius r  cost per surface must scale ~ 1/ r2 !  use cheaper technology, just adequate for rate at this layer radius !

Costs of a CMS Pixel Barrel Module Cables (40cm) & TBM etc. 100 SFr HDI (High Density Interconnect) 300 SFr Sensor (DS, n+ in n-Si) 800 SFr Bump bonding 3200 SFr 16 Readout chips 0.25m 250 SFr ( DMILL: 7200 SFr ) Baseplate (SiN) 50 SFr Module of Area = 10cm2 Costs ~ 4700 SFr Optical links, FED , FEC, Power supplies add +15%  ~550 SFr/cm2

Costing Speculations [CHF/cm2] * = C4NP (IBM) Pixel (now) Large pixels Macropixels MAPS CMOS+Sensor Pixel Area 0.015 mm2 0.15 mm2 1.5 mm2 - - - - - - Sensor/ROC 1 / 1 1 / 1 10 / 1 0 / 1 1 / 1 Tiling unit 10 cm2 40 cm2 100 cm2 4 cm2 4 cm2 Bumping 320 20* 2* 0 0 Sensors 80 10 10 0 10+10?(4) ROC 25 50 2 50 200?(3) HDI 30 30 3 30 30 Cables 8 8 0.8 8 8 Baseplate 5 5 0.5 5 5 Pitchadjust 0 0 15(2) 0 0 Optical Link (1) 32 6 0.6 6 32 pxFED 25 4 0.4 4 25 Total 525 ~130 ~35 ~105 ~320? ~ 320 CHF/channel ~ 0.02 CHF/cm fine pitch trace Yield speculations based on experience with DMILL SOI-wafers Extra cost for anodic wafer bonding or SOI wafer growth

C4NP Low Cost Bumping Injection Molded Solder (IBM & Süss) IMS Principle Mold IMS allows bump 75m size and pitch of 150m 200m thick wafers processed so far Wafer costs (300mm) ~ 150 $

Material budget & Supplies Material budget for 3 Layers at h = 0 Current Pixel Barrel System: Bring power in = 4% (On-Chip regulators,Al-wire) Take power out = 29% Cooling is material budget driver ! Low mass cooling and/or Reduce power consumption ! X/X0 = 5.79% for 3 barrel pixel layers  1.93% / layer

Current consumption: Analog: Strips  reduce noise Pixels  speed (timewalk) ! ! Digital: Information processing (data flow) CMS ROC: ID = 32mA no tracks ID = 40mA at 40MHz/cm2 track rate Reduce power by : - Technology CMOS 0.25m  0.13m  Digital: local: YES global: NO  Analog: NO W.I.  on chip regulators - Architecture choice Pixel ROC Power : ALICE 466 mW/cm2 no ATLAS 335 mW/cm2 no CMS* 194 mW/cm2 yes CMS 142 mW/cm2 no - Custom protocols TBM05 ~ 1/6 power of TBM03 abandon LVDS for 5cm distance  custom protocol LCDS (Low Current Differential Swing) The next SLHC tracker must be very cautious and careful with power consumption !

Sensor capacitance & front end analog power dissipation Spice simulation of present CMSPIX front end with fixed timewalk (<25nsec) Time walk is power driver not noise ! Current for 65 Mega Pixel measured pixel capacitance (n-pixel 100mm x 150mm, p-spray)

Estimate power consequences of sensor element size Assume: (for toy-tracker) 13 layer tracker with radii = 10 – 130 cm simple barrel – forward geometry , break at h=1.65  layer area = const x r2 Sensor capacity with fixed pitch variable length Csens = 0.1 pF  3pF Csens = const x length pixel  strixel  strips Density of channels  N (r) ~ r2/Csens Analog power depends on sensor capacitance  Iana = Io + slope x Csens (prev. page) Digital power dependence on data traffic & particle fluence: CMSPIX measured  Idig = 28mA + 0.2 mA x fluence-rate [MHz/cm2]

Current per layer for 13 layer SLHC Pixel tracker r = 10cm – 130cm Csens S Ilayers [pF] [Ampere] 0.1 77.1 K 0.1 -2.2 9.4 K (*) 3.0 5.4 K Linear power increase with radius. Constant cabling density Csensor [0.1pF] Layer radius [x10cm]

Proposal for low power ohmic link together with Optical Information Hubs Optical links can have very large bandwidth  data hubs Excellent for long distant (20-100m) information transfer. e.g. 3.3Gbit/sec link with 1200mW/channel  360 pJ/bit Optical cabling inside tracker region very painfull, due to variable length. (slack management) Data transfer inside sensitive tracker region has problem with: Variable cable length typ. 10cm – 90cm Individual tracking modules have modest information transfer (~0.3Gbits/sec) Need for 2 wire ohmic bidirectional link with very low power Idiff = 0.2mA Z0 = 100 W e.g. 80 MHz  12 pJ/bit Low Current Differential Signal LCDS voltage swing  20mV

Conclusions Present CMS pixel system can be modifed with 0.13m technology to work < 4-5 x 1034 Please think about cabling from the beginning  especially in view of triggering  in view of assembly & cost  in view of accessibility Trigger layers will be power hungry ! ( CMS muon-pt should go to outer radius) Costing and affordability of SLHC tracker is crucial !  low cost design by us ! Cooling is the dominant material budget driver !  reduce power ! !  low mass cooling possible ? Propose development of LCDS – bidirectional ohmic link with very little power !

Power Dissipation of Pixel ROC’s ROC architecture and designs have considerable influence on power dissipation 3 chips in same 0.25m technology for same LHC environment # Pixels / chip Pixel area [mm2] Idig [mA] Iana Power/chip [mW] Power/pixel Power density [ mW/cm2 ] ALICE 8192 21’250 150 300 810 99 466 ATLAS 2880 20’000 35 75 190 67 335 CMS 4160 15’000 32 24 121 29 194 CMS no on-chip regulators 87 21 142