관상동맥(Coronary artery ) 파이프 라인(Pipe line) 배관(Plumbing)
Q) Something in common?
Coronary artery Pipe line Plumbing
A) The Circulation
Arteriosclerosis Pipe line Erosion Plumbing Crevice
CTI KOREA SHIELD/SEAL CTI KOREA
CONTENTS Introduction Tube failure mechanisms repairable by tube-end sleeves Success factors Impacts - Restoration System - Industry - Technology Conclusion CONTENTS
$$$ SAVE MONEY $$$ INCREASE RELIABILITY
CTI TECHNICAL COOPERATION(1976)
CTI TECHNICAL COOPERATION(2001)
2012 2005 2002 April, 17th, 2001
TUBE FAILURE MECHANISMS REPAIRABLE BY TUBE-END SLEEVES
INLET-END EROSION
STRESS CORROSION CRACKING
Fitting Attack
CREVICE CORROSION
Stress Corrosion Cracking TUBE FAILURE MECHANISMS Stress Corrosion Cracking Crevice Corrosion Inlet End Erosion Pitting Attack
Retubing VS. Tube-End Sleeves Reduce tube openings by ~ 30%. Do not restore plugged/leaking tubes to service. Prevent proper mechanical tube Cleaning. Cost a great deal Removal plugging/ leak tube Keep up the Mechanical Cleaning
TUBE-END SLEEVES ALLOY SELECTION Copper-Based Brass (Admiralty / Aluminum) 90/10 CuNi 70/30 CuNi Iron-Based Carbon Steel 304/316 Stainless Steel AL-6XN Ni 200 Monel Hastelloy Inconel Incoloy Titanium Zirconium 2205 Duplex
TUBE SLEEVE SIZES / DIMENSIONS O.D. - 3/8” - 3” 1/2” – 1 1/2” most common Wall Thickness - .014”-.065” .020” - .049” most common Lengths - 2” - 14 feet 4” - 12” most common
CTI Shield/Seal Installation MEASURE: Shield size Checking WIRE BRUSH : Tube Cleaning ID MEASUREMENT : Installation Shield Checking SHEET ROLL : shield Inlet Rolled DEEP ROLL : shield Outlet Rolled FINAL FLARE: Trimming
CTI FULL LENGTH LINERS Prevent proper mechanical tube cleaning. Promote crevice corrosion. Cannot be installed into outlet tube ends. Not a True Restoration. Integrated Into Original Design. Cannot Be Easily Replaced. For High Temperature Service.
CTI FULL LENGTH LINER Installation PART-1 LINER END AIR BLEED CHUCK SEALING CHUCK CALIPER PUMP ENGAGED
CTI FULL LENGTH LINER Installation PART-2 LINER MEASUREMENT CHUCK REMOVED CUT LINERS TRIMMING ROLLER EXPANSION END RESULT
HEAT EXCHANGER TUBE RESTORATION CTI KOREA, INC. CONDENSER/ HEAT EXCHANGER TUBE RESTORATION CTI KOREA, INC.
Liner Shield Design Tube cleaning Specification High pressure test plug
Nuclear power stations CTI Shield/Seal is a thin-walled metallic tube insert made of highly durable alloys, from copper-based alloys to stainless steels to nickel-based alloys. They also include alloys for high-temperature service. Steam power stations Nuclear power stations Oil refineries Petrochemical plants Steel mills Restoration System Shield/Seals Full Length Liner Tube Cleaning Technology Industry
“After several years of technical and numerous market surveys we have established that there are only two means by which to repair condenser tubes reliably. The first method is to replace the tubes. The alternate method of Shield/Seal repair has proven to be the most effective and technologically sound means of not repairing, but also significantly extending the service life of condensers.” J.J.D’Amato, Commanding Officer NAVSURFLSNT United states navy
Innovation Creative SHIELD/SEALS FULL LENGTH LINE NEW SOLUTIONS First Revolution: SHIELD/SEALS Second Revolution: FULL LENGTH LINE Third Revolution: NEW SOLUTIONS TO OLD PROBLEMS Innovation Creative
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