Tom Hechtman and Jason Coope Building MES Enterprise Solutions with Sepasoft 2.0 Modules Tom Hechtman and Jason Coope

Talking Points About Us MES 2.0 Platform & features Web Services 2.0 Product Roadmap TOM TO DO 0. Talking points 0.5 Sepasoft update - Experts in the MES space, live & breathe, involved, design consulting - Growing 45% growth rate - Making plans, adding office space and staff - We're established... adding products, personnel 1. 2.0 Platform Features 2. Talk about ISA 95 being a standard for building enterprise solutions 3. WS 2.0 features and demo 4. Task Routing features and demo 5. Talk about Track & Trace production control, scheduling, OEE integration, material tracking - demo Mix Nuts T&T, SPC, OEE 2.0 6. Enterprise 2.0 7. Roadmap - Batch 8. Closing remarks / Summary

About Us OEE SPC Instrument Interface Recipe Management Web Services Track & Trace Barcode Scanner 2.0 Enterprise Incorporated in 2003 Over 600 MES implementations world-wide 200+ companies using our software 27 MES Certified Systems Integrator companies Providing MES solutions for Automotive, Pharmaceutical, Food and Beverage, Mining, Steel Industry and others Providing MES solutions for Batch, Discrete and Continuous type manufacturing operations ‘Providing Real-Time Analysis, Monitoring and Control of the Manufacturing Process’ TOM TO DO Sepasoft update Incorporated: IA strategic Partner, Original developers of the MES Modules - Experts in the MES space, live & breathe, involved, design consulting - Growing 45% growth rate - Making plans, adding office space and staff - We're established... adding products, personnel

Benefits of an Ignition MES Architecture Ignition Key Points IT Friendly Scalable Client-Server Architecture AD Authentication & Security Database Driven & Database Agnostic Leverage your internal resources Rapid Deployment Web-Based Application & Designer Business Model Unlimited Clients & Tags Feature Rich Historian, Alarming, Reporting, Mobile Sepasoft Key Points Building Blocks Adds MES functionality to Ignition Modular Build your MES project in phases Customizable Build exactly what your client needs Connectivity Connect Enterprise Information Systems and Manufacturing Equipment together ISA – 95 Compliant JASON TO DO Blatant plug here for why build an MES solution with our modules. Good for potential end-user sin the audience. Good for system integrators to provide talking points in sales meetings.

What is MES 2.0 OS Layer JVM Ignition Platform Runtime Engine Ignition Core Modules Sepasoft Core MES Modules Custom Modules CirrusLink MQTT Modules Sepasoft MES 2.0 Platform Sepasoft Utility Modules Runtime Engine Tasks Material & Equipment Configuration Work Order, Scheduling and Execution Data Capture and Storage Analysis Engine Realtime Status Operational KPI’s and Metrics Production Reporting ISA-95 Object Model Sepasoft MES 2.0 Platform Core platform changes driven by OEE 2.0 and future Enterprise needs. Core platform consists of the production model, data capture and storage, scheduling and analysis engine. T&T, OEE, RM and SPC all share this core platform.

MES 2.0 Features – Built on ISA-95 A standard for building enterprise manufacturing solutions Developed to be applied in all industries and every type of process (batch, continuous, discrete and repetitive) Creates a consistent terminology that provides a foundation for supplier and manufacturer communications Talk about ISA-95 being a standard for building enterprise solutions Hierarchy Model - Functional Data Flow Model - information flow between the enterprise and control systems. Production Capability – What is available for use? Product Definition – How to make a product Production Schedule – What to make and when Production Performance – What was made and used

MES 2.0 Features – Built on ISA-95 Hierarchy Model Talk about ISA-95 being a standard for building enterprise solutions Hierarchy Model - Functional Data Flow Model - information flow between the enterprise and control systems. Production Capability – What is available for use? Product Definition – How to make a product Production Schedule – What to make and when Production Performance – What was made and used

MES 2.0 Features – Built on ISA-95 Hierarchy Model Functional Data Flow Model Manufacturing Control Production Capability Information What is available for use Product Definition Information How to make a product Production Schedule What to make and when Production Performance What was made and used Enterprise Talk about ISA-95 being a standard for building enterprise solutions Hierarchy Model - Functional Data Flow Model - information flow between the enterprise and control systems. Production Capability – What is available for use? Product Definition – How to make a product Production Schedule – What to make and when Production Performance – What was made and used

MES 2.0 Features – Built on ISA-95 Hierarchy Model Level 3 – MES Functional Data Flow Model Operations Activity Model Talk about ISA-95 being a standard for building enterprise solutions Hierarchy Model - Functional Data Flow Model - information flow between the enterprise and control systems. Production Capability – What is available for use? Product Definition – How to make a product Production Schedule – What to make and when Production Performance – What was made and used

MES 2.0 Features – Built on ISA-95 Hierarchy Model Process Segments What functions are available Functional Data Flow Model Operations Activity Model Object Model Talk about ISA-95 being a standard for building enterprise solutions Hierarchy Model - Functional Data Flow Model - information flow between the enterprise and control systems. Production Capability – What is available for use? Product Definition – How to make a product Production Schedule – What to make and when Production Performance – What was made and used

MES 2.0 Features – Built on ISA-95 Hierarchy Model Process Segments What functions are available Operations Definition How to perform an operation Functional Data Flow Model Operations Activity Model Object Model Talk about ISA-95 being a standard for building enterprise solutions Hierarchy Model - Functional Data Flow Model - information flow between the enterprise and control systems. Production Capability – What is available for use? Product Definition – How to make a product Production Schedule – What to make and when Production Performance – What was made and used

MES 2.0 Features – Built on ISA-95 Hierarchy Model Process Segments What functions are available Operations Performance What was made & used Operations Definition How to perform an operation Functional Data Flow Model Operations Schedule What is to be made & used Operations Activity Model Object Model Relationships are managed by the model. This is not a custom model. Model provides a structure for implementing MES

MES 2.0 Features - Framework Equipment Hierarchy (Production Model) now stored as individual resources Optimized database schema 24/7 production data capture Easy production data modification Faster more powerful analytics PROD_Run_Summary (OEE 1.0) Custom Calculators External Value Sources Equipment Mode Table (OEE 2.0) Production model individual resources Thread separation for data collection 7/24 Optimized data storage Faster analytics

MES 2.0 Features – Task Routing Scalability with Task Routing MES platform tasks (or functions) can be grouped into two categories: (RT) Runtime Engine : Configuration, scheduling, execution and data capture (A) Analysis Engine : Retrieval of production data, metrics calculation, reporting MES modules provide: (V) Vision: Building screens and visualization with MES Components (V) (A) (RT) Client plc Basic: No routes defined (standard MES 1.0 architecture)

MES 2.0 Features – Task Routing Client Offload Vision (V) Gateway serves client requests and forwards Analysis (A) and Runtime (RT) task requests to another Gateway. (A) (RT) Client (V) plc

MES 2.0 Features – Task Routing Analysis / Runtime Task Split Vision (V) Gateway serves client requests and houses Analysis engine accessing production data directly from database. Runtime engine resides on separate Runtime (RT) Gateway and Vision Gateway routes runtime task requests. (RT) Client (V) (A) plc

MES 2.0 Features – Task Routing Client Offload + Analysis / Runtime Split Vision (V) Gateway serves client requests and forwards Analysis (A) and Runtime (RT) task requests to different gateways. This splits client, analysis and runtime processing. (RT) Client (V) (A) plc

MES 2.0 Features – Task Routing Client Offload + Analysis / Runtime Split Generalization Clients can talk to multiple Vision (V) Gateways for load-balancing. Vision Gateways can route task requests to separate Analysis Gateways while sharing a Runtime gateway. (RT) Client (V) (A) plc

MES 2.0 Features – Task Routing Client Offload + Analysis / Runtime Split Generalization Clients can talk to multiple Vision (V) Gateways for load-balancing. Vision Gateways can route task requests to separate Analysis Gateways while sharing a Runtime gateway. (A) (V) MQTT (RT) (V) Client (A) plc plc

Task Routing Demo

Web Services 2.0 Web Services Module 2.0 adds Web Service Provider capability Provides SOAP and RESTful API’s for both a Web Service Consumer and Provider Building a SOAP provider now takes minutes Automatically generates WSDL for you Automatic script building tool, you just define the interface inputs and outputs Turn your Ignition Gateway into an Information Hub Talk about ISA-95 being a standard for building enterprise solutions

Web Services 2.0 Demo Talk about ISA-95 being a standard for building enterprise solutions

Product Roadmap MES 2.0 Enterprise Dev Begin Batch ISA-88 Maintenance Module Talk about ISA-95 being a standard for building enterprise solutions

MES Enterprise Database changes not synchronized Passive Enterprise application Did not use Ignition Enterprise Administration Module (EAM) Enterprise Gateway MES Enterprise 1.0 Now that we have shown 7/24 data capture, simplified tall tables and ease of inserting and modifying data, coupled with the concept of task routing, show on this slide how an enterprise solution can be architected and throw WS 2.0 on top for the cherry!

MES Enterprise 2.0 X Centralized Production Model Architecture Centralized Licensing Model Works with Enterprise Administration Module Active Enterprise Application Object synchronization across Gateways EnterpriseDeveloper Schedule Entry Operation Resources Client Ent\Site 2 Enterprise Gateway ID: S4 Configured Path: Ent\Site1 Gateway ID: S5 Configured Path: Ent\Site2 Gateway ID: S2 Configured Path: Ent\Site ? Client Schedule Entry Operation Resources OPC-UA X Gateway Network Local site Developer Site 1 Site 2 Enterprise Administration Object Synchronization Now that we have shown 7/24 data capture, simplified tables and ease of inserting and modifying data, coupled with the concept of task routing, show on this slide how an enterprise solution can be architected and throw WS 2.0 on top for the cherry!

ERP MES Enterprise 2.0 Centralized Production Model Architecture EnterpriseDeveloper Centralized Production Model Architecture Centralized Licensing Model Works with Enterprise Administration Module Active Enterprise Application Object synchronization across Gateways Site 22 Site 21 Europe Enterprise Schedule Entry Operation Resources Client Gateway ID: S6 Configured Path: Ent\Site21 Gateway ID: S7 Configured Path: Ent\Site22 Gateway ID: S3 Configured Path: Ent\Site2? Gateway ID: S1 Configured Path: Ent\* Ent\Site1\Fab\Line 2 Ent\Site 22 End To End Traceability Web Services 2.0 N. America Gateway ID: S4 Configured Path: Ent\Site1 Gateway ID: S5 Configured Path: Ent\Site2 Gateway ID: S2 Configured Path: Ent\Site ? OPC-UA Gateway Network Site 1 Site 2 Enterprise Administration Object Synchronization Fab Packaging Gateway ID: S8 Configured Path: Ent\Site1\Fab Gateway ID: S9 Configured Path: Ent\Site1\Packaging MQTT Now that we have shown 7/24 data capture, simplified tables and ease of inserting and modifying data, coupled with the concept of task routing, show on this slide how an enterprise solution can be architected and throw WS 2.0 on top for the cherry! Web Services

Product Roadmap – ISA 88 Batch Recipe Module Batch recipes synchronized with scheduled operations Recipe analysis data common and accessible through Analysis Selector