LHCC Upgrade Session, 12 March 2013

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Presentation transcript:

LHCC Upgrade Session, 12 March 2013 ALICE ITS-upgrade LHCC Upgrade Session, 12 March 2013 V. Manzari (INFN-Bari) Outline Update on preparation of TDRs ITS progress report Pixel chip Thinning and dicing Flip-chip mounting Mechanics

ALICE Upgrade From L. Musa’s talk at the LHCC meeting of Dec ’12 LoI and ITS CDR presented to LHCC in Sep 2012. Next Step: More structured organization of projects and R&D programme Prepare 4 Technical Design Reports grouped as follows (1) TDR for ITS, (2) TDR for TPC  Sep 2013 (3) TDR for electronics upgrade of TRD, TOF, PHOS and Muon  Sep 2013 (4) TDR for the online systems and offline computing  end 2014 The discussion on forward trigger detectors has just started - to be decided TDRs followed by MoU addendum (or addenda) R&D continues throughout the process with funding agreed within projects 2013 decision timeline for MFT, VHMPID, FOCAL Feb/March ALICE review and approval decision June LoI Addendum – submission to LHCC Sep LoI Addendum – submission of revised doc to LHCC LHCC meeting - March 12th, 2013

ITS progress report

Pixel chip - R&D with TowerJazz technology Vigorous R&D with TowerJazz CIS process in 2011/12 (3 MPW runs) What has been established so far Adequate radiation hardness Good charge collection ( detection) efficiency for pixel ~ 20μmx20μm R&D will continue till end 2014, with the following objectives Improve signal/noise ratio Optimization of charge-collection diode Increase resistivity and thickness of epi-layer apply large reverse-bias voltage  lower capacitance,smaller cluster size Study different front-end circuit and readout architectures Reduce power consumption Reduce integration/readout time Circuit/layout optimization for high yield and stiching  New Submission in Mar 2013: Engineering Run (full reticle ~ 7 cm2) LHCC meeting - March 12th, 2013

Pixel chip - R&D with TowerJazz technology Charge collection efficiencies (before/after irradiation) presented in CDR Many new results: example of detection efficiency measurement (Explorer chip) at PS test beam Results from December 2012 test beam. More to come from currently ongoing test beam at DESY 4 layer self-consistent telescope at PS Fake hit rate is estimated from laboratory noise measurements Very high efficiencies at low fake hit rates! LHCC meeting - March 12th, 2013

R&D with TowerJazz – Next step Engineering Run (tape out 10 March) 25 wafers with different starting material (resistivity and thickness) Several flavors of a standard test chip layout Large functional chips to test large matrices combined to readout circuits LHCC meeting - March 12th, 2013

ER Mar 2013 – towards MISTRAL/ASTRAL (IPHC-IRFU) Mimosa-22 THRa – single-row readout frame integration/readout time ≤ 60 μs 2 distinct chips (different T dimensions) goal: validate architecture of full chain from charge collection to signal discrimination Mimosa-22 THRb – double-row readout Frame integration/readout time ≤ 12 μs Sequence derived from Mimosa-22THRa by replacing single- row with double-row rolling shutter readout 2 discriminators per column 2 distinct chips (different discriminators) AROM-0 – in-pixel discrimintator In-pixel high precision discriminator (3 different architectures) SUZE-02 – sparsification and readout circuit + 4 chips (MIMOSA32, MIMOSA34) – in-pixel circuit optimization MIMOSA-22 THRa MIMOSA-22 THRb SUZE-02 LHCC meeting - March 12th, 2013

ER Mar 2013 - PRIORITY MATRIX / ORTOPIX (CERN) Priority encoder – data driven architecture In-pixel discriminator Integration/readout time ~ 5 μs Orthopix 4 projections of the matrix Discriminators at the chip periphery Explorer – in-pixel circuit optimization explorer Priority encoder Parallel Rolling Shutter (RAL) Full array divided in sub-arrays (strixel) 2 chips, 256 strixels, 128 pixels / strixel Layout variants in the two chips Orthopix LHCC meeting - March 12th, 2013

Thinning and Dicing 30 wafers (8”) thinned to 50 μm and diced until March 2013 Yield and quality study ongoing Optical metrology: IR measurement of the thickness on each die (108/wafer, MIMOSA20) IR measurement does not take into account metal and inter-metal layers of the chip MIMOSA20: 6 metal layers (~ 10 um offset) Median: 40.4 um >> 50.4 um Min: 38.1 um >> 48.1 um Max: 43.2 um >> 53.2 um LHCC meeting - March 12th, 2013

Laser Soldering Preparing to build one inner layer module using silicon dummy test chips Laser Vacuum tool Tray chips Bus cable Green : top layer with daisy chain connection Red : bottom layer Hole diameter : 400 um Line width : 200 um Line spacing : 200 um LHCC meeting - March 12th, 2013

ITS Layout Inner Barrel (IB): 3 layers pixels Radial position (mm): 22,28,36 Length in z (mm): 270 Nr. of modules: 12, 16, 20 Nr. of chips/module: 9 Nr. of chips/layer: 108, 144, 180 Material thickness: ~ 0.3% X0 Throughput: < 200 Mbit / seccm2 Outer Barrel (OB): 4 layers pixels Radial position (mm): 200, 220, 410, 430 Length in z (mm): 843, 1475 Nr. of modules: 48, 52, 96, 102 Nr. of chips/module: 56, 56, 98, 98 Nr. of chips/layer: 2688, 2912, 9408, 9996 Material thickness: ~ 0.8% X0 Throughput: < 6 Mbit / seccm2

STAVE MECHANICS &COOLING INNER BARREL Design optimization for material budget reduction 0.3% X/X0 Total weight: from 1.8 to 1.4 grams (reduced pipe diameter) Pipes embedded in Carbon WATER COOLING TEST RESULTS LHCC meeting - March 12th, 2013

Modularity Vs Thermal Interface Space frame Cold Plate Submodules OUTER BARREL Carbon clamps Silicon Bus Space frame Clamped Plate Submodules LHCC meeting - March 12th, 2013

PROTOTYPE COLD PLATE OUTER BARREL First prototypes LHCC meeting - March 12th, 2013

PROTOTYPE CLAMP LHCC meeting - March 12th, 2013 Carbon clamps Silicon Bus LHCC meeting - March 12th, 2013

Chip aligner and gluing machine LHCC meeting - March 12th, 2013

LHCC meeting - March 12th, 2013

LHCC meeting - March 12th, 2013

Summary Preparation of the TDRs for ITS, TPC and TRD+TOF+PHOS+Muon has started Radiation hardness and charge collection efficiency of the Towerjazz CIS process proven to fulfil the ITS specs Study on going of several options for the front-end and readout circuit   First Engineering Run just launched Thinning to 50 μm and dicing of 8” wafers demonstrated to be feasible and reliable On going development of the flip-chip mounting: from single-chip to chip arrays Mechanics and cooling of the detector modules Optimization of the inner barrel First conceptual studies of the middle and outer barrels Module assembly procedure and tooling under development