Y. Muttoni - J.P. Corso TS Workshop Archamps LHC Machine Integration Studies Y. Muttoni TS-IC-IN J.P. Corso TS-IC-IN May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps Contents LHC machine Integration ICL web site Installation non conformity May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps LHC underground caverns – 3D integration The first ICL meeting (LHC Integration Cell) was held during the middle of 1999 with a view to carrying out integration studies of the LHC machine and its services. In 2001 three working groups were created: MIWG Machine integration working group PSIWG Pits and services integration working group PIWG Powering integration working group Today these three groups are under the responsibility of the IN (integration) section which is within the TS-IC group.  May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

LHC underground caverns 26.692 km total length 22.192 km arc 4.5 km long straight section Firstly arc typical cross sections drawings were issued May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps From 2D cross section to 3D half cell Tunnel LEP toward Tunnel LHC May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

LHC underground caverns – 3D integration Example of RR13 cavern 3D integration 80 ancient caverns with LEP installations not dismounted (metallic structures, ventilation, piping, electrical equipments) 40 new caverns May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps No missing equipments Cables trays TS-EL DFBL cryogenic electrical feedbox AT-ACR Cross sections TS-IC Piping TS-CV Transport TS-IC DQS sound insulation AT-MEL Ventilation TS-CV Metallic structure TS-IC Electrical racks TS-EL QRL and service modules AT-ACR Underground cavern TS-CE Machine equipments AB groups AT groups Design office TS-MME No interferences Coherence with adjacent tunnel Integration checked by TS-IC May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps I.C.L. web site The ICL website was created with the objective of centralizing all the information necessary for the integrations, as well as to enable the largest amount of users to have access to those generated by the integrations. http://lhc-div-miwg.web.cern.ch/lhc-div-miwg/Main_Pages/frame%20miwg_icl.htm May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps I.C.L. web site Integration Planning May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps I.C.L. web site Integration Study Snapshot Workview visualisation 3D model Pictures database A. Kosmicki TS-CE Integration approbation Engineering Data Management Service May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Integration and Installation Study phase Installation drawings 3D models Installation Installation verification May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Integration and Installation: Non-conformities (INC) Installation non-conformity? Disrespect of technical specification Lack of space limiting future installations At the beginning of 2004, the IN Section was asked to follow-up these non-conformities. May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps Integration and Installation: Non-conformities (INC) Pre-reception of each service carried out with project engineer and the users. Integration checking: Inside the machine, with ICL site preloaded on laptop. In the design office, the laser scan of already installed equipment (cloud of points supplied by TS-SU) is checked against the theoretical 3D models of future systems. May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps Integration and Installation: Non-conformities (INC) May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps Integration and Installation: Non-conformities (INC) Study phase Installation drawings 3D models Installation Installation verification I.N.C. creation May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps Integration and Installation: Non-conformities (INC) Study phase Installation drawings 3D models Installation Critical new study Critical rework or Installation verification No critical “Use as is” Documentation to update 3D models I.N.C. creation May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps Integration and Installation: Non-conformities (INC) Registration in M.T.F. to follow-up status INC (Manufacturing Tool Follow-up) May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Y. Muttoni - J.P. Corso TS Workshop Archamps Integration and Installation: Non-conformities (INC) May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps

Many thanks for your attention… May 6th, 2004 Y. Muttoni - J.P. Corso TS Workshop Archamps