Doug Cardo Mike Hucko Nate Lyons Assembly Machines Doug Cardo Mike Hucko Nate Lyons

Purpose / Objective Introduction to Assembly Machines Capabilities Advantages / Disadvantages Types

Presentation Outline Introduction Theory and Background Types of Machines Design Requirements Examples Conclusion

Introduction Uses Assemble parts Packaging Quality Control Secondary Operations Packaging Quality Control Check for defects

Theory and Background Advantages Reduce part cost Faster production Fewer defects Increase production rate Shorter lead times Higher quality Less human interaction

Theory and Background Disadvantages Initial costs Maintenance Costs Wear More training / higher operator skill

Theory and Background Basic Components Transport system Sorters Pan feeders Shakers Conveyors Sorters Size

Types of Machines Main Types Custom Built Machines Standard Machines

Types of Machines Types Non-Synchronous Synchronous Flexible Lean Automation Robot Integration Machine Vision

Types of Machines Non-synchronous Third party integration Power-and-Free Pallet based

Types of Machines Synchronous Conveyor Circle U-shape

Types of Machines Synchronous Dial / Rotary Machines are centered about a wheel

Types of Machines Flexible Modular Expandable Interchangeable parts More stations can be added Singular or consecutive operations

Types of Machines Lean Automation Moveable equipment Single or multi station Manually assisted Flexible

Types of Machines Robot Integration Pick & Place Secondary operations Drill Trim Label / Print

Types of Machines Machine Vision Measurement Check for dirt and debris Shape, Size, Concentricity Check for dirt and debris Vision guided placement Accuracies less than 1 micron

Design Requirements Close to the press Medical Enclosed Sterile system

Examples Rotary Flexible

Conclusion Valuable production tool Saves time and money Produces better parts