ELG CARRS STAINLESS STEELS Introduction to ELG Carrs Stainless steel

COMPANY PROFILE Carrs have had a long tradition of making special steels in Sheffield since 1902. The company became a division of ELG Haniel Metals LTD in February in 1992. Concentrating its activities into the manufacturing of Austenitic, Stainless, Duplex and Super Duplex and some Nickel Alloys. As ELG Carrs we are a recognised supplier of our products to the World Market and currently have business in more than 30 different countries.

RAW MATERIALS Single supply of raw materials, direct from our Templeborough facility. Furnace ready, blended scrap, guaranteed to melt correctly each and every time.

MELTING FACILITY ELG Carrs Stainless Steels operate two 2.5MW , 5 tonne induction furnaces with ladle vacuum de-gassing and VOD treatment. VOD ladle metallurgy means that Carbon levels down to 0.02% can be achieved and hydrogen levels typically of 2ppm. Main product lines are Ingots( up to 10,000kg), re- forging billets, Forged bars, hollow bars, bored pipes, machined rings, milled flats and squares.

STANDARDS AND GRADES STANDARDS ASTM A182 ASME SA182 ASTM A479 Standard Austenitic grades 1.4301/1.4306/1.4307/1.4311/1.4948/1.4305 1.4401/1.4404/1.4571/1.4406/1.4435/1.4436/1.4438/1.4919, 1.4828 /1.4541/1.4841/1.4845/1.4550 1.4539/1.4313/1.4418/1.4542 304/304L/304LN/304H/303 316/316L/316Ti/316LN/316LM3/317/317L/316H 309/321/321H/310/310S/347/347H 904L/F6NM/17/4PH heat treated Standard Duplex and super Duplex Grades  1.4462 Duplex UNS S31803 F51 1.4501 Super Duplex UNS S32760 F55 1.4410 Super Duplex UNS S32750 F53 1.4362 Nickel based Alloy Grade 1.4876 Alloy 800 2.4858 Alloy 825 1.3912 Alloy 36 1.3917 Alloy 42 + Many more non-standard stainless steel grades and customer modified grades for Nuclear applications. STANDARDS ASTM A182 ASME SA182 ASTM A479 ASME SA479 ASTM A276 BS1502/1503 BS970 NACE MR0175 NORSOK MDS SHELL ES247 BNFL NF0077/2 API 6A

Product Range Ingots Re-Forging Billet Forged/Rolled Round Bars Precision Forged Square/Rectangular bars Cut Pieces Rings Manifolds Hollow Bars/Seamless Pipes

MARKET SECTORS Aerospace- Nuclear / Energy- Oil and Gas /petro chemical- Automotive- Defence- Tool making- General machining-

Special mould sizes can be introduced by contract arrangement. INGOTS ELG Carrs Stainless Steel is a specialist producer of ingots weighing up to 10,000 kg in 17 different sizes. Special mould sizes can be introduced by contract arrangement. Utilising our VOD and vacuum de- gassing facility in conjunction with a ‘clean steel’ pit side practice achieves a high level of steel cleanliness. All ingots are uphill teemed using the latest sliding gate and ingot head technology. Which coupled with our ladle metallurgy, provides consistently high yielding ingots.

ELG CARRS INGOT SIZE LIST Square Ingots suitable for Press or Hammer Forging or Rolling Rif. Prof TOP(MM) BOTTOM(MM) LENGTH(MM) WEIGHT(KGS) NO PER CAST 11" 280 240 1120 510 10 V6 352 300 775 650 8 16" 405 325 1015 940 5 V49 (NEW) 600 530 2080 5100 1 26" 680 580 1850 5000 30/32" 810 X 760 710 X 660 1370 5200 Round Ingots suitable for Ring Rolling and ESR Electrodes INGOT SIZE TOP (MM) BOTTOM (MM) LENGTH (MM) WEIGHT (KGS) NO PER CAST 300MM DIA 300 315 2200 1100 4 350MM DIA (NEW) 350 360 2300 1570 3 R6 257 960 650 8 400MM DIA 410 390 1980 2100 2 430MM DIA (NEW) 440 430 2250 2350 670MM DIA 670 2000 5000 1

ELG CARRS INGOT SIZE LIST Octagon Ingots suitable for Press or Hammer Forging INGOT SIZE TOP (MM) BOTTOM (MM) LENGTH (MM) WEIGHT (KGS) NO PER CAST OO 445 AF 370 AF 1448 1500 3 O2 545 AF 465 AF 1700 2650 2 O3 610 AF 520 AF 2030 3800 1 O4 685 AF 580 AF 1980 5000 O6 913 AF 794 AF 1750/2100 8500/10000 Slab Ingots Suitable for Sheet and Plate Rolling Mills INGOT SIZE TOP (MM) BOTTOM (MM) LENGTH (MM) WEIGHT (KGS) NO PER CAST P175 820 X 265 805 X 225 1200 1750 3 SPECIAL MOULD SIZES CAN BE INTRODUCED BY CONTRACT ARRANGEMENTS

BILLETS As manufacturers of Austenitic Stainless, Duplex and Super Duplex steels, ELG Carrs Stainless Steels supply billet from their comprehensive ex-stock range and on a forward production basis to clients within the re-forging industry. Billets can be supplied in the surface ground or black condition; - Round billets up to 660mm dia. - Square billets up to 600mm square.

BARS Comprehensive Ex- stock range of 1600 tonnes in sizes up to 610mm diameter. Bars can be supplied in the forged and turned, peeled, machined or in the black condition.

BLANKS ELG Carrs Stainless Steel have the facilities to produce bar sawn blanks on a fast track basis. Size range up to 610mm dia down to 15mm thick on our 12 fully automatic band saws from our full range of stock qualities.

RINGS Rings can be produced from Bar material by boring , trepanning and cutting to length as required by the customer.

HOLLOW BAR & PIPE At ELG Carrs Stainless Steels we can produce any quantity of seamless pipe that a customer requires in standard or non-standard grades and wall thickness. Supplying pipeline manufacturers, elbows and reducers, Accumulator manufacturers. -Size range up to 609.60 OD( 24” NB) -Seamless only, cut to requested length.

FORGINGS & MACHINED COMPONENTS Manifold blocks can be manufactured in a number of shapes and sizes normally to customers’ individual design specifications. Forgings up to 6000kg. In Rounds , Square, step forgings, flanges, rolled rings or any other shape to customer requirements. Produced in a black as forged or machined finish.

SQUARE FORGED BAR ELG Carrs precision mill square and rectangular forged bars and manifold blocks as required on our in house milling machines. Square forged bars can be supplied in lengths up to 4 meters dependant upon size. Supplies in black, de-scaled or milled finishes

ANALYTICAL FACILITIES POLYVAC ( production samples ) LECO ( Carbon & sulphur determination ) SPECTRO TEST (machine shop and QA department) PMI ( Niton XRF analyser )

QUALITY ASSURANCE - ISO 9001:2008 - GERMANISCHER LLOYD - TUV AD2000- MERKBLATT WO/TRD 100/DIRECTIVE 97/23/EC - FRENCH NUCLEAR SWEDISH NUCLEAR - DYE PENITRATION TESTING

ENVIRONMENTAL AWARENESS Through responsible recycling of Stainless Steel and other associated alloys, coupled with drainage interceptors and the installation of a £250K fume extraction plant 3 years ahead of current legislation, both ELG Haniel Metals Ltd and ELG Carrs Stainless Steels are committed to the preservation of the environment. All ELG facilities are equipped with the latest Exploranium radiation detection systems.

MADE IN SHEFFIELD Raw material melted into ingots and processed into finished product at ELG Carrs Stainless Steels, Wadsley Bridge, Sheffield Scrap segregated and prepared for melting at ELG Haniel Metals Ltd, Templeborough, Sheffield Material sold to end users or stockholders Scrap generated sold to ELG Haniel Metals Ltd National and International scrap yards