Jessica Gil| jgil1@tenneco.com CREMA Cloud-based Rapid Elastic MAnufacturing CREMA & C2Net Workshop Jessica Gil| jgil1@tenneco.com

– Global Presence Global manufacturing company Leader in Clean Air and Ride Performance Design Manufacturing Distribution 15 Globally-networked engineering centers 93 locations around the world 24 Countries on 6 continets.

​Two divisions composed by different brands: Advanced suspension technologies that deliver performance, comfort and the power to differentiate vehicles. Clean Air products and systems designed to meet global emission regulations  anywhere in the world One of the world’s leading designers, manufacturers and distributors of clean air and ride performance products for the automotive, commercial truck and off-highway, and large engine markets as well as the aftermarket.

Dashboard - Before Start works CREMA Cloud-based Rapid Elastic MAnufacturing Dashboard - Before Start works Jessica Gil| jgil1@tenneco.com

Production Schedule Machine: Robot Cell 1 September 2016 Monday Tuesday Wednesday Thursday Friday Saturday Sunday   1 2 3 4 Shift 1 Shift 2 Shift 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Production Schedule Machine: Robot Cell 1 Start Solve Solve Date: 07/09/2016 Machine: Robot Cell 1 Shift: Day Operator: 2 Output: Part 23 – Program 23 Target: 350 pieces Tools: - T32 - T25 - T22 Materials: - M24 500 parts - M555 2300 parts - M36 352 parts Machine: Robot Cell 1 Shift: Afternoon Operator: 5 Output: Part 24 – Program 24 Target: 400 pieces Tools: - T13 - T47 - T01 Materials: - M33 800 parts - M55 400 parts - M46 400 parts Machine: Robot Cell 1 Shift: Day Operator: 7 Output: Part 23 – Program 23 Target: 350 pieces Tools: - T32 - T25 - T22 Materials: - M24 500 parts - M555 2300 parts - M36 352 parts Start Solve Solve

Priority of current task Time to engage additional manufacturing assets Operator: … Machine: … Task: … Factory: … Reason: … Operator alert Date: 07/09/2016 Shift 2 Op. Preparation level Location Current task Priority of current task Time to start Select 1 St-… Insufficient C1-Welding Program 35 High X min. 2 Sufficient … Program 3 Low 3 Program 2 Medium X h. 4 5 Accept selection Cancel selection Refresh Exit

Production Schedule Machine: Robot Cell 1 Start Solve Solve Date: 07/09/2016 Machine: Robot Cell 1 Shift: Day Operator: 2 Output: Part 23 – Program 23 Target: 350 pieces Tools: - T32 - T25 - T22 Materials: - M24 500 parts - M555 2300 parts - M36 352 parts Machine: Robot Cell 1 Shift: Afternoon Operator: 5 Output: Part 24 – Program 24 Target: 400 pieces Tools: - T13 - T47 - T01 Materials: - M33 800 parts - M55 400 parts - M46 400 parts Machine: Robot Cell 1 Shift: Day Operator: 7 Output: Part 23 – Program 23 Target: 350 pieces Tools: - T32 - T25 - T22 Materials: - M24 500 parts - M555 2300 parts - M36 352 parts Start Solve Solve

Rate of tool selection error detection/ Tooling error resolution time Machine: Robot Cell 1 Date: 07/09/2016 Shift 2 Tool Matching Location Status Select 1 St-X342 Yes 2 St-X778 3 St-X563 No 4 Br-X453 5 St-X332 Accept selection Cancel selection Exit Check inventory

Production Schedule Machine: Robot Cell 1 Start Solve Solve Date: 07/09/2016 Machine: Robot Cell 1 Shift: Day Operator: 2 Output: Part 23 – Program 23 Target: 350 pieces Tools: - T32 - T25 - T22 Materials: - M24 500 parts - M555 2300 parts - M36 352 parts Machine: Robot Cell 1 Shift: Afternoon Operator: 5 Output: Part 24 – Program 24 Target: 400 pieces Tools: - T13 - T47 - T01 Materials: - M33 800 parts - M55 400 parts - M46 400 parts Machine: Robot Cell 1 Shift: Day Operator: 7 Output: Part 23 – Program 23 Target: 350 pieces Tools: - T32 - T25 - T22 Materials: - M24 500 parts - M555 2300 parts - M36 352 parts Start Solve Solve

Add machine same location Speed to allocate production schedule to manufacturing assets Production CW1 CW2 CW3 CW4 CW5 CW6 CW7 CW8 CW9 CW10 CW11 Demand 10W 4W 3W Actual Add machine Add machine other location Buy nw machine Actual production will not satisfy CW11 peak demand. Options Add machine same location 3W before 4W before Buy new machine 10W before CREMA: Optimization

OEE CREMA: Optimization Increased Total OEE To be improved: Best OEE Expected Best case To be improved: Ideal Historical best combination Combination Historical Data Historical best with current combination Unexpected downtimes: 4min Time Cycle: 1,2s Best Eq.3 Op.2 Tool.2 Port.3 Good outputs: 49 Current Eq.2 Op.2 Tool.2 Part.2 To be improved by current combination Worst OEE Increased OEE “Availability” Increased OEE “Performance” Increased OEE “Quality” Tdowntime Count Tcycle time 1200 Total (good) outputs expected 16min 9,4 seg (media) 900 12min Expected downtime 8 seg 8,2 seg (media) Ideal Cycle Time 8min 600 4min 300 2h 4h 6h 8h Tproduction time 2h 4h 6h 8h Tproduction time 2h 4h 6h 8h Tproduction time Expected downtimes: 16min -TPM 4min each 2h Expected Tcycle: 8s Expected Good outputs: 1200 Best downtimes: 16 min - TPM 4min each 2h Best: 8,2s Best: 1172 Historical combination: 20 min Historical combination: 9,4s Historical combination: 1123

Jessica Gil| jgil1@tenneco.com CREMA Cloud-based Rapid Elastic MAnufacturing Dashboard - Support CPS Alerting Monitoring Personal collaboration Jessica Gil| jgil1@tenneco.com

Training before start works Tenneco expectations - Dashboard Training before start works When the camera focus on the machine which you are going to work with. Some problems occurred in this machine while you were out. Check signals. Accept List Check problems Check problems Yes No

Problem checked – you can continue with other failures. Ticket X3253e: Nozzle misalignment Date: 1 day ago Solution: … Learn more Accept Problem checked – you can continue with other failures. Ticket X3253e: Nozzle misalignment Date: 1 day ago Operator: Support department: Contact: Cause: … Solution: … How to prevent: … Ticket Problem Solution X3253e … X7553e X3256t X7j52e Historical Accept Accept

Video call Live chat Send Video Send Picture Call

- Picture showing where could be the problem and explanation - Video showing where could be the problem and explanation Support Answer - Explanation - Request to call / or incoming call - Message explaining that due to the severity of the problem a technical expert has been sent (Date and hour)

Accept Cancel Where do you want to search? X Problems related with this machine 0-1 Week Last 3 months Problems related with this machine model X Last 15 days Last 6 months Problems related with this kind of machine (all Tenneco plants) Last month Historical Mark location of the problem: Type of problem: Key words: Electric Electronic Mechanic X Other All Consequences of problem: Strange behavior of the machine Stop of production X Machine alert Choose location of the problem: Bad outputs Other All Accept Cancel

Questions? jgil1@Tenneco.com