Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Using PI tools for production management The EDP experience Regional Seminar Series Jorge Neves Armando Soares Miguel Patena Forte Madrid,

2 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Brazil Spain Portugal Renewables EDP… A reference company in the Iberian market with a strong presence in Brazil and considerable investments in the USA U.S.A. Generation capacity 2,123 MW Energy generated 3,074 GWh Europe Generation capacity 2,495 MW Energy generated 2,163 GWh Generation capacity 1,725 MW Electricity distribution 10,072 GWh 2,612 thousand customers Generation capacity 3,424 MW Electricity distribution 4,543 GWh 639 thousand customers Gas supply 627 thousand customers Generation capacity 9,104 MW Electricity distribution 22,671 GWh 6,093 thousand customers Gas distribution 211 thousand customers Brazil Generation capacity 14 MW Energy generated 15 GWh Corporate Centre – Planning and Control Office

3 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Main brands worldwide Portugal Spain Brazil Renewables Corporate Centre – Planning and Control Office

4 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Using PI Tools for Production Management – SKIPPER: System, Knowledge, Information, Plant Performance & EnviRonment From a platform based on the OSI- PI system and other data sources to build a system that offers a set of feature to support the management of energy production, allowing new developments and integrate third party modules or developments. The challenge Connection of the data sources - DCS, SCADA - to PI Systems. Share-Point Portal with PI WebParts and DataLink for Excel Services. Relational database for other sources and Business Intelligence. BO reporting. Information sharing between EDP collaborators. World wide data access. On line operational data access to all EDP collaborators. Networking between EDP collaborators. Growing and sharing knowledge. Spreading the EDP way to new EDP plants. SolutionExpectations Information sharing among EDP collaborators. World wide data access. On line operational data access to all EDP collaborators. Networking among EDP collaborators. Growing and sharing knowledge. Spreading the EDP way to new EDP plants.

5 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Where is SKIPPER Hydro CCGT Cogen and Biomass Coal and Fuel oil Hydro CCGT Cogen and Biomass Coal and Fuel oil 30

6 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Infrastructure – PI servers Setúbal tags Ribatejo tags Sines tags Energin tags Soporgen tags Hydro tags Soto tags Castejon tags Aboño tags Environmental monitoring Lisboa tags Lares tags

7 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Infrastructure – Relational & RT data aquisition and share

8 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Interfaces DCS OPC SCADA RDBMS PI DRIVER PI-UFL OPC interface for DCS systems. RDBMS for SCADA and some legacy systems. PI-UFL for text files. PI to PI beetween PI servers PI to PI

9 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Module Database Module Database for TAG alias and navigation.

10 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Performance Equation, Totalizer and ACE Online calculation. Steam functions. Data validation and consolidation. Totals. Complex calculations.

11 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Applications – Boiler leakage Increase our ability to detect in real time malfunctions or non optimized operational conditions.

12 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Measuring Quality - Redundancy Complex calculations for process quality.

13 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Applications – Remaining Life-Time Development of tools to support power plant equipment operation and maintenance.

14 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Data Validation Manual data input. Data validation and annotation.

15 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Energy Measuring Decommissioning of old and dedicated systems with expensive maintenance requirements.

16 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Application Integration On line operational data access to all EDP collaborators. PI WebParts integrated in a SharePoint portal. Acces to Business Objects reports from the portal. World wide data access. Real-time information management from a single and validated source.

17 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Data Integration – OSI-PI -> BO Oracle accesses time series history from PI. Consolidation of PI data in Business Intelligence. Reporting with Business Objects. PI RDBMS BI

18 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Portal Integration More than 180 user applications and global features. SharePoint Portal with multilingual support. PI WebParts. Search feature. hierarchical navigation. User defined pages. Single sign-on. Business Objects reporting. Full integration of RT and Relational data. Back Office for key user functions.

19 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Project Organization Advisory Committee Ana Cristina Nunes - DPC António Sequeira - DPT Guadalupe Madeira - GdA José Freitas - DPH José Negueruela - HC TIs Yolanda Fernandez - HC Energia Sponsor Silva Filipe EDP Sistemas – Paula Grilo (Project Manager) Pedro Gaivão Hilário Sanchéz José Salas António Vidigal Responsável da CSW Miguel Patena Forte – Program Manager CSW - Rui Avelãs (Project Manager) EDP Project Director– Armando Soares Project Director Advisor – Jorge Neves CSW - Program Manager – Filipe Freitas Project Team EDPP/HC TI CSW Business Control Jorge Neves C. Gomes J. Ferreira Management Jorge Neves M. Camacho A. Lobato J. Ferreira Environment S. Godinho B. Alvarez C. Gomes Process Information C. Cerqueira J. Vasquez C. Gomes Risk C. Cerqueira J. Ferreira Infrastructure J. Russo M. Pio J. Vasquez V. Vallina M. Guerreiro J. Ferreira Quality Vítor Hugo Paes Faria J. Ferreira Executive Committee Project Management

20 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. SKIPPER – Project Support Team SKIPPER Generation SKIPPER Environment SKIPPER Thermic SKIPPER Hydro SKIPPER Resources Thermic Maintenance SKIPPER Optimization Hydro Maintenance Process Information SKIPPER Cogeneration SKIPPER Management SKIPPER Risk Hydro Operation Thermal Operation Project Team EDPP/HC TI CSW Business Control Jorge Neves C. Gomes J. Ferreira Management Jorge Neves M. Camacho A. Lobato J. Ferreira Environment S. Godinho B. Alvarez C. Gomes Process Information C. Cerqueira J. Vasquez C. Gomes Risk C. Cerqueira J. Ferreira Infrastructure J. Russo M. Pio J. Vasquez V. Vallina M. Guerreiro J. Ferreira Quality Vítor Hugo Paes Faria J. Ferreira The Project team is working directly with 14 work groups and more than 600 users

21 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Conclusion We have been able to: Create work groups of EDP engineers for performance analysis in a geographical independent way avoiding man power duplication. Increase our ability to detect, in real time, malfunctions or non optimized operational conditions. Decommission old and dedicated systems with important cost of maintenance. Provide real-time information management from a single and validated source. Decrease the start-up time of new power plant operational teams and help the staff mobility among power plants. Share information among EDP collaborators. Access on line operational data from any point of the network.

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