Volume 76, Issue 6, Pages (September 2009)

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Volume 76, Issue 6, Pages 665-672 (September 2009) Microbiological quality and quality control of purified water and ultrapure dialysis fluids for online hemodiafiltration in routine clinical practice  E. Lars Penne, Linda Visser, Marinus A. van den Dorpel, Neelke C. van der Weerd, Albert H.A. Mazairac, Brigit C. van Jaarsveld, Marion G. Koopman, Pieter Vos, Geert W. Feith, Ton K. Kremer Hovinga, Henk W. van Hamersvelt, Inge M. Wauters, Michiel L. Bots, Menso J. Nubé, Piet M. ter Wee, Peter J. Blankestijn, Muriel P.C. Grooteman  Kidney International  Volume 76, Issue 6, Pages 665-672 (September 2009) DOI: 10.1038/ki.2009.245 Copyright © 2009 International Society of Nephrology Terms and Conditions

Figure 1 Online production of substitution fluid. Sampling sites of dialysis solutions: (1) entry distribution circuit (purified water), (2) machine-feeding water (purified water), (3) exit distribution circuit (purified water), (4) ultrapure dialysis fluid, and (5) substitution fluid. Online production of substitution fluids consists of water pretreatment, water purification, a well-designed distribution circuit for the delivery of purified water to the dialysis machines, and several ultrafiltration steps on the dialysis machine.2,3 Water pretreatment involves downsizing microfilters, water softener(s), and, in some cases, an activated carbon filter. Softeners mainly remove calcium and magnesium from the water. Activated carbon filters remove chlorine and chloramines. The purification system is based on one or two reverse osmosis (RO) modules and/or an electrodeionizer (EDI). The RO modules remove most ions and virtually all organic compounds, including bacteria, viruses, and pyogens; an EDI removes mostly inorganic ions. The water distribution circuit should be designed as a loop system, constructed from stainless steel or appropriate synthetic materials, and should be disinfected regularly by ozone, heat, or chemicals. Storage tanks or dead ends within the circuit should be avoided. Continuous high-speed flow of water minimizes the risk of biofilm formation. All approved dialysis systems incorporate at least two ultrafilters, which are regularly replaced. Some dialysis systems contain a third ultrafilter (). After the addition of acid and bicarbonate concentrates (A and B), the purified machine-feeding water is ultrafiltered to produce the ultrapure dialysis fluid. A final ultrafiltration step provides the substitution fluid. All manufacturers guarantee the sterility of the substitution fluid, provided that the machine-feeding water (sampling site 2) contains <100CFU/ml and <0.25EU/ml. CFU, colony-forming units. Kidney International 2009 76, 665-672DOI: (10.1038/ki.2009.245) Copyright © 2009 International Society of Nephrology Terms and Conditions

Figure 2 Proportions of samples meeting reference quality levels in the participating centers during the 1-year follow-up period. BDL: below detection limit; CFU: colony-forming unit; LAL: limulus amoebocyte lysate; EU: endotoxin units. The detection limits varied according to the sampling volume. #Detection limits ranged from 5 × 10−4CFU/ml to 5 × 10−5CFU/ml (sample volumes 2–20l), which was higher than the reference quality level (that is, 10−6CFU/ml). To comply with the reference quality level, sample volumes up to 1000l would be required. Therefore, the proportion of cultures complying with the reference quality could not be calculated. Kidney International 2009 76, 665-672DOI: (10.1038/ki.2009.245) Copyright © 2009 International Society of Nephrology Terms and Conditions

Figure 3 Effect of components of water treatment systems on microbiological quality of purified water. EDI, electrodeionizer; RO, reverse osmosis; UV, ultraviolet disinfection. †Low disinfection frequency of the distribution circuit: <4 times per week. ‡High disinfection frequency of the distribution circuit: ≥4 times per week. The number of RO modules was not statistically analyzed, as only one center had a single RO module and all other centers had a double RO module. Kidney International 2009 76, 665-672DOI: (10.1038/ki.2009.245) Copyright © 2009 International Society of Nephrology Terms and Conditions