Tour of the Facility Clean Organized Facility And Latest Equipment

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Presentation transcript:

Tour of the Facility Clean Organized Facility And Latest Equipment

Welcome to Surface Art

Welcome

Come into our warm, friendly lobby Friendly and Helpful Receptionist Come into our warm, friendly lobby

Have as seat while you’re waiting. We’ll be with you shortly. Lobby Area Have as seat while you’re waiting. We’ll be with you shortly.

Supplier Quality Award Winner of PELCO’s Supplier Customer Excellence Award

We Are A Team Player

PELCO Supplier Quality Award

Conference Room Our large conference room equipped with speakerphone, projector, ESD pad, whiteboard and comfortable seats.

Conference Room Our small conference room equipped with a speakerphone and ESD pad and seats for a smaller crowd.

Customer Focus Team

Customer Focus Team

Company Quality Policy and Mission Statement ISO 9001:2000

Computerized, speaker phone, filing cabinet and comfortable seats. Employee Cubical Computerized, speaker phone, filing cabinet and comfortable seats.

Cafeteria

Cafeteria

Production Floor

Quality System Document Control Dedicated Document Control function to manage your BOM, assembly drawing, gerber file, ECN and revision. We build per your specifications. ISO 9001:2000

Production Floor

Production Floor

SMT Lines

SONY SMT line State of the Art high volume SMT line with component size verification add-on module for added quality assurance. Composed of two(2) Sony SI-E1000’s and a Sony SI-E2000 Low very de-rate 40K cph multifunction placement line Connectors to Flip Chip and 0201components 200 8mm feeder slots with 80 component trays

SMT Feeder Setup

EKRA E5 fully automatic temperature controlled printer Printer for the SONY SMT line EKRA E5 fully automatic temperature controlled printer

State of the Art high volume SMT line with component size verification add-on module for added quality assurance. SONY SMT Line

JUKI Line State of the Art Mid- Volume SMT Line. Line # 2a Juki 750 & 760 combination Line # 2b Juki 750 & 760 combination 15k cph per line, 2k cph FP

Printer for the JUKI SMT Line MPM Printer

State of the Art Mid-Volume SMT Line Juki SMT Cell State of the Art Mid-Volume SMT Line

State of the Art Mid-Volume SMT Line Juki SMT Cell State of the Art Mid-Volume SMT Line

Experienced SMT Operator Well trained, dedicated SMT technician who is ready to take on the next challenging project

MyDATA SMT Machine The most flexible state of the art SMT machine. Capable of placing components from 0402 to various BGA packages. Highly configurable that can acommodate odd shape and very large PCB as well as backplane assemblies. 21k cph each, 6.1k cph FP Total of 42k cph, 12.2k cph FP

Stencil Shelf

Production Conceptronics Convection Reflow Ovens 10 zone 24” HVC155 8 zone 27” Profile 117

Wave Solder & Washer

16” Dual Wave Soldering Machine

Aquastrom 200 Aqueous system

Washer

Hand Load & Touch Up

2nd Operations and Touchup Area

Mechanical Assembly Area Computer-controlled Connector Press Riveting Equipment Dispensing Station Drill Press Assembly and Box-build tables

Skilled, experienced and dedicated We are ready to serve you whether it’s low volume, high volume or prototype assembly.

Skilled, experienced and dedicated We are ready to serve you whether it’s low volume, high volume or prototype assembly.

Skilled, experienced and dedicated We are ready to serve you whether it’s low volume, high volume or prototype assembly

First Article and Inspection Stations 2 First Article Inspection Stations 2 Final Inspection Stations

BGA Rework Station

X-Ray and BGA Rework Area NIS GRX-1500 planar X-Ray System with tilt Conceptronics Freedom HGR 2000 BGA & F/P rework machine Conceptronics Concept 60 Air re-balling oven

Test Board & Part X-Ray In Circuit Test Functional Test Flying Probe

ICT Testing Teradyne 1004 Flying Prober

Functional Test Stations

GenRad In-circuit-test

Material and Inventory Management

Computerized, controlled access, ESD controlled. Stockroom Computerized, controlled access, ESD controlled.

Material Management Dedicated, well trained, experienced and detail oriented staff on hand to take care of your materials and prepare your work order.

Material Management Computerized, phone, filing cabinet, security lock, controlled access, ESD, well organized and clean.

Materials and Kitting Area

Material Management Dedicated space to individual customer according to needs. Organized by customer, type of component, part number with assigned location.

Material Management Dedicated space to individual customer according to needs. Organized by customer, type of component, part number with assigned location for operation.

Dedicated space to individual customer according to needs. Inventory Management Dedicated space to individual customer according to needs. Organized by customer, type of component, part number with assigned location.

Computerized, controlled access, ESD controlled. Stockroom Computerized, controlled access, ESD controlled.

Packaging We package according to customer specifications using standard commercial packaging materials.

We build products packed and shipped to you on time