“A Revolution in Rotary Equipment”

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Presentation transcript:

“A Revolution in Rotary Equipment” Support, Suspension, Drive and Position Control System for Rotary Equipment “A Revolution in Rotary Equipment” Design20FIRST LLC William E. (Bill) Stuble Cora, Wyoming design20first.com 9/9/2018

Design20FIRST The Idea….. Update 19th Century Rotary Equipment Systems with.. Mass Produced, Lightweight, Off-the-Shelf, Modular Components and Responsive Computerized Controls. * Borrowed from Modern Railroad Technology. There’s a Better Way to Do It. Go Find It. -- Thomas Edison 9/9/2018

Design20FIRST The Scope….. Replace: With: Solid Cast Tyres Split or Solid Rails Welded in Place Trunnions Paired Skewable Flanged Wheels Fixed, Solid Base Support Sliding Baseplate / Hydraulic Suspension Girth Gear Drive Multiple Friction Wheels Manual Mechanical Alignment / Computer Controlled Hydraulic Skewing Skewing 9/9/2018

Design20FIRST Our Strategy….. Compact Support, Suspension, and Drive Modules. 9/9/2018

Load Distribution Between Sliding Baseplates and Hydraulic Suspension. 9/9/2018

Design20FIRST New Rotary Technology….. ….. Advances: Computer Controlled “Self-Driving” Alignment Automatic and Continuous Alignment Adjustment for: - Load Changes - Thermal Expansion - Distortions in the Shell - Foundation Movement Process Change – Variable Speed and Slope Drive Energy Reduced – Less Friction From Skewing Forces 9/9/2018

Array of Support, Suspension, and Drive Modules Array of Support, Suspension, and Drive Modules. Low Cost Affords Redundancy. 9/9/2018

Each Drive Control Is Connected to a Master Controller. 9/9/2018

Design20FIRST The New Rotary Economy….. Economic Advantages: Off-the-Shelf, Mass Produced, Lightweight Modular Components Eliminate Girth Gears and Thrust Buttons Ease of Construction, Fast Delivery Lower Capital Cost, Low Maintenance, Less Downtime Redundant Components – Repair and Replace On-The-RUN 9/9/2018

Design20FIRST The New Rotary World….. New Rotary Equipment Capabilities: -- Higher Load Capacity (More Product, Internals, Refractory) -- Higher Rotational Speeds -- Longer Drums, Larger Diameter -- Improved Adaptability for Thermal Expansion (INSTEAD OF THE TYRE MOVING LATERALLY ACROSS THE FACE OF THE FIXED CONVENTIONAL ROLLER, THE ROLLERS MOVE WITH THE KILN. THE EXPANSION COEFFICIENT OF CARBON STEEL IS 0.0000067 INCHES/INCH/DEGF.) 9/9/2018

Design20FIRST The New Rotary World….. Enabling: -- New Process Applications -- Competition with Spray Dryers, Flash Dryers, Fluid Beds -- Improved Project Economics and Sustainability -- Improved Rotary Equipment Business Opportunities -- Replacement of Worn Out and Problematic Existing Tyres and Trunnions – with Much Less Downtime 9/9/2018

Design20FIRST Business Plan….. Seek to: -- Sell, Partner or License US Patent 9,482,384 -- Secure International Patents Before January 2, 2017 (Foreign Filing Deadline per PCT Application No. PCT/US15/32946, Filed May 28, 2015) -- Partner or Assist in the Commercialization of the Technology -- Game Change the Rotary Equipment Business! 9/9/2018

Design20FIRST Commercialization ….. Develop the Technology - Cost Estimates: Support, Suspension, Drive Modules * $500,000 Control Software * 300,000 Testing 100,000 Marketing and Promotion 100,000 Total Development Cost $1,000,000 The controls and mechanics are complex, but well within the scope of 21st century robotics and computerization. 9/9/2018

Design20FIRST Commercialization ….. Economics – ROI The cost of manufacturing and delivering Design20FIRST Rotary Units is estimated to be half the cost of a conventional rotary unit. Other savings accrue from lower maintenance and operational costs. The ROI / Payback on the investment in this new technology should be VERY FAVORABLE. An detailed economic evaluation of this new technology and resulting new business opportunities is being prepared. 14 9/9/2018

Design20FIRST Thank You….. …….For Your Time and Consideration William E. (Bill) Stuble, PE Design20FIRST LLC 85 White Point Road Cora,  WY  82925 USA design20first.com  Phone   307-399-2925  Email     billstuble@gmail.com There’s a better way to do it. Go find it. --    Thomas Edison 9/9/2018