Assembly Instructions: ASSY-STRG FORK SUB SW6XV

Slides:



Advertisements
Similar presentations
Steering Systems Chapter 44.
Advertisements

Front Drive Axle Replacement by Vance Bloom CTE AUTOMOTIVE TECHNOLOGY Hemet High School SOME MODELS MAY VARY SLIGHTLY FROM THIS DEMONSTRATION THIS DEMONSTRATION.
Instructions for making plunger fork tool. Drawing for the trigger assembly.
Motor Propeller wrench Screw Nut (2) Cylinder top Tiny screw IGNORE:
Front Suspension Dismantling
Frame Assembly Produced by Ed Latimer, Team 476 Ken York, Team 476 Ron Markum, Team
Waukesha Cherry-Burrell
Here is the broken line. Step 5: Break loose encasing seal. With bar in vice as show, hit with hammer to break loose. Usually 2 or 3 hits will break loose.
RL brake caliper Installation instructions Included parts: Solid billet aluminum caliper brackets (qty 2) 9/16 grade 8 bolts (qty 2) 9/16 grade 8 washers.
Click on this image to open the full PDF document.
Flange-lok Installation Instructions Quick Installation Guide rev. DB.
Innovative Vehicle Technology Trailer Installation Procedures Automatic Brake Adjuster.
C-Base Transmission Assembly Produced by Ed Latimer, Team 476 Ken York, Team 476 Ron Markum, Team
Split steering gaiter (nearside) this is an MoT failure.
Honda Recon TRX-250 Installation Manual. STEP 1: Remove rear tires and install axle spacers. Use blue thread locker and tighten lugs to ATV specification:
1 ASSEMBLY NOTES 1.Specifications Build according to IPC 6012 class 2 Standards 2.THIS DEVICE IS SUSEPTABLE TO DAMAGE BY ESD – Use appropriate ESD precautions.
Frames, Forks, and Wheels Eliza Davis and Emma Wingreen.
Polaris Predator Installation Manual. STEP 1: Remove ATV Rear Tires Remove ATV right side wheel hub Remove ATV stock swing arm (2 bolts) KTRACKS.
ASSEMBLY INSTRUCTIONS. 2 ASSEMBLY INSTRUCTIONS TOOLS REQUIRED: SIDE CUTTING PLIERS PRY BAR 7/16” & 9/16” WRENCH 3/16” ALLEN WRENCH T-15 TORQUE.
Gear Drive Flo-tap Installation Instructions Quick Installation Guides: rev. EA – 485 Flanged Flo-tap rev. DB – 485 Threaded.
1 InnoSys Quick Connect End Effecter Service and Maintenance Procedures Nov. 19, 2007 Rev. B.
BASIC HAND TOOLS OPEN END WRENCH BOX END WRENCH.
Wheel Bearing Service. - Remove the cap using a flat head screw driver or pipe pliers. Careful not to damage the cap.
L.K. TATRO CHSE 2011 Introduction to Fasteners Central High School ROP Engineering and Product Development October 13, 2011 In this lesson, we will explore.
Front Suspension Greg Habiak, Nicole Simon, Joe Vuto.
McPherson Strut Service and Diagnosis
CHAPTER 33 Drum Brake Systems.
4 WD HUBS & WHEEL BRGS u Chapter 8 u Page 348 u Lab Manual RK&JHCBCRK&JHCBC.
Unit 1.5 Hand Tools All Students must know their tools.
DRIVE AXLE SHAFT AND CV JOINT SERVICE
ABOUT ASHOK LEYLAND Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial.
Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All.
LF866 2½”-10”. Product Overview  Production of the 2½” – 10” sizes began in  The LF866 utilizes a Type 2 bypass (Model LF619 single check).
P:\ISO \Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: KIT-MFG-ENG SHDN DSL M&FS SWA.
Wheel Removal & Installation
P:\ISO \Work Instructions\Assembly\Sub Assemblies\6XV SWEEPER SUB ASSEMBLIES MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers.
XR621 Drive Hose Update Kit. Removal Turn off Battery dis Drain hydraulic tank Remove both rubber lines under chassis and discard. Remove and discard.
Motor Propeller wrench Screw Nut (2) Cylinder top Tiny screw IGNORE:
1 InnoSys Quick Connect End Effecter Service and Maintenance Procedures Shreveport Assembly 14 MAY, 2008.
Hub and Wheel Bearings Wheel bearings allow the wheel to turn freely. The bearings may be either tapered roller bearings or ball bearings. If the spindle.
Tool Identification By Gary C. Lucas. Screwdriver Types A. Standard B. Phillips C. Reed and Prince D. Torx E. Clutch.
© Goodheart-Willcox Co., Inc.. Compressed Air  Air compressor provides compressed air  Turns on and off automatically to maintain a preset pressure.
Tool List. Open-End Wrench Box-End Wrench Combination Wrench.
AVIVA™ ELECTRIC BIKES VIPER ASSEMBLY INSTRUCTIONS Aviva™ - For A New Way Of Life.
FCM PROCESS REVIEW(ASSEMBLY PART)
STEP 1: ASSEMBLE INSERT PLATES 1.Assemble insert plates by press fitting roller bearing and adapter plate into assembly 1.1 Prep all mating surfaces to.
Ferrari Testarossa 1987 OS Giken Clutch Replacement Document Version
Automotive Engines Theory and Servicing
STEP 1: ASSEMBLE ANGLE PLATES
FCM PROCESS REVIEW(ASSEMBLY PART)
Manual Drivetrains and Axles
Annex 4 - Moving Frame and Whiffletree assembly
Assembly Instructions:
InNova Motorized version Assembly Instructions
Tool Assembly Procedure
MODEL: WC SWEEPER SCRUBBER DOCUMENTED BY: Brett Sprietler PAGE NUMBER: 1 DATE: 11/20/ Place (1) HOSE IMPELLER TO TANK ( )
300EZ LIFT 2M Assembly Instructions
Easycliner (Motorized Version) Assembly Instruction
FCM PROCESS REVIEW(ASSEMBLY PART)
79 Chapter Steering System Diagnosis and Repair.
T400 Motor Replacement.
Valve Manifold Assembly/Disassembly
Tool List.
Disassembly and Assembly of A900C-W Electronic Governor Actuator for P8 Fuel Injection Pump
AUTOMOTIVE TOOL IDENTIFICATION
850 2½”-10”.
4D-100, 4D-600 2½”- 10”.
LF856 2½”-10”.
Educational Power Point by D&T Within Schools
856 2½”-10”.
Presentation transcript:

Assembly Instructions: 3338166 ASSY-STRG FORK SUB SW6XV MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 1 DATE: 3/22/06 Authorized By: Assembly Instructions: 3338166 ASSY-STRG FORK SUB SW6XV Pages 1-13 P:\ISO 9001 2000\Work Instructions\Assembly\Sub Assemblies\6XV SWEEPER SUB ASSEMBLIES AY25 Rev 1

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 2 DATE: 3/22/06 Parts: 3300415 / 3338076 Press (5) STUDS-WHEEL HUB (3300415) into HUB-REAR WHEEL SW/6XV (3338076), as shown at left. Hub with (4) studs pressed in is shown at right. Tools: Hydraulic Press

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 3 DATE: 3/22/06 Attach (1) NUT-HEX 11/16-18 ZP (3400313) to (1) BALL JOINT-STEERING (3300466), as shown at right. Attach ball joint to (1) LINK-STEERING SW/72 (3318420), as shown at bottom. Parts: 3400313 / 3300466 / 3318420

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 4 DATE: 3/22/06 Apply grease to BEARING-TAPERED ROLCONE W/SEAL (3300471), as shown at left. Press Bearing into WELD-STERING FORK 6XV (3338080), as shown at right. Parts: 3300471 / 3338080 Tools: Arbor Press / Grease

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 5 DATE: 3/22/06 Tighten (1) NUT-HEX JAM 1 1/4-12 ES ZP (3400083) onto WELD-STERING FORK 6XV. Shop Note: Make sure assembly has a slight movement from side to side. Tap in (1) FTG-GREASE 3/16 (3400012), as shown. Parts: 3400083 / 3400012 Tools: 2 ¼” Socket / ¾” Socket / Ratchet / Mallet

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 6 DATE: 3/22/06 Attach (1) MOTOR-HYD 2000 SERIES PNTD (3301534) into steering fork coming in from the front side. Secure with (4) SCRS-HEX,1/2-13X2.00 ZP (3400020), (4) WASHERS-LOCK 1/2 SPLIT ZP (3400098) and (4) NUTS-HEX 1/2-13 ZP (3400065). Tighten Hub assembly to motor with torque wrench. Shop Note: Make sure torque is 125 foot-pounds. Parts: 3301534 / 3400020 / 3400098 / 3400065 Tools: ¾” Socket / Ratchet / 1 ½” Socket / Torque Wrench

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 7 DATE: 3/22/06 Insert (1) PIN-COTTER 1/8 X 2.00 ZP (3400122) and use pliers to bend apart. Parts: 3400122 Tools: Pliers / 7/8” Wrench

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 8 DATE: 3/22/06 Attach (1) FTG-ADAPTER 7/16-20 TO # 4 (3400212) to MOTOR-HYD. Parts: 3400212 Tools: ¾” Socket / 1 ½” Socket / Ratchet

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 9 DATE: 3/22/06 Parts: 3400166 / 3400169 Attach (1) FTG-ADAPTER 7/8-14 EXT TO 3/4 (3400166) to MOTOR-HYD. Tighten. Attach (1) FTG-SWIVEL 3/4-16 TO #8 (3400169) to FTG-ADAPTER 7/8-14 EXT TO ¾. Tighten. Tools: 1” Socket / 7/8” Socket / Ratchet

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 10 DATE: 3/22/06 Parts: 3302360 / 3302349 Attach (1) O-RING .755 ID X .098 W (3302360) before attaching (1) FTG-SPECIAL WHEEL MOTOR MS (3302349) to MOTOR-HYD. Tighten. Tools: 1” Socket / Ratchet

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 11 DATE: 3/22/06 Attach (1) FTG-SWIVEL 3/4-16 TO #8 (3400169) to FTG-SPECIAL WHEEL MOTOR MS. Parts: 3400169 Tools: 1” Socket / 7/8” Socket / Ratchet

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 12 DATE: 3/22/06 Attach (2) NLA---BRKT-WD IMPELLER HOSE EX (3318145) to FTGS-SWIVEL 3/4-16 TO #8 as shown. Tighten. Parts: 3318145 Tools: 7/8” Wrench

MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 13 DATE: 3/22/06 Apply grease to both FTGS-GREASE 3/16. For FTG on link assembly, use about 2 squirts of grease. Attach (1) NLA---PLATE-CASE DRAIN GRD SW7 (3304199) to the side of Weld-Steering Fork using (?) SCRS-HEX,3/8-16X1.25 ZP (3400029), (?) WASHERS-CONICAL SPRING 5/16 (3400384) and (?) NUTS-FLANGE LOCK 3/8-16 (3400392). Parts: 3304199 / 3400029 / 3400384 / 3400392 Tools: Grease Gun