Medtronic Non-Polymeric DES Development: Update on the Drug Filled Stent Josiah N. Wilcox, Ph.D. Vice President and Resident Scholar Science and Technology.

Slides:



Advertisements
Similar presentations
W e m a k e i d e a s c o m e a l i v e 001SCB For internal use only Peripheral Co-Cr Stent System OTW On the cutting edge of flexibility and strength.
Advertisements

“Real World”: SVG, De Novo or Restenotic Coronary Artery Lesions Chronic Stable Angina, Silent Ischemia, Acute Coronary Syndromes Vessel Diameters:
Subtitle Text Here Zylon Medical Devices Smaller Is Better Supported by NIH SBIR PHASE II Grant # 5 R44 H
Designing for Stiffness
DESIGNING OF SHAFTS.
Structures and Stiffness
Beam Therapy Equipment 3 Patient Treatment and Accessories.
Angular Motion, General Notes
BIOSENSORS-CLINICAL UPDATE “LEADERS AND BEYOND” John E Shulze, CTO BIOSENSORS INTERNATIONAL GROUP Jan 29, 2010.
Medtronic CardioVascular Interventional Pipeline 1.
One-Dimensional Steady-State Conduction
Reservoir Based Drug Delivery The CoStar™ System and Beyond Jeff Shanley Founder and Chief Technology Officer.
DES arena THE CURRENT APPROACH TO DES MARKET IS BASED ON DRUG
Visit for more Learning Resources
William A. Gray, MD DISCLOSURES Consulting Fees
Josiah N. Wilcox, Ph.D. Chief Scientific Officer
FEA as an aid to Design Andrei Lozzi 2017
Product Specifications
Some Design Considerations and R &D of CEPCB Dipole Magnet
Hina M. Pinto, MSE Scientific Reviewer
One-Dimensional Steady-State Conduction
Jacques Koolen Amsterdam The Netherlands
Abbott Vascular Bifurcation Program
The Ideal Gas Law and Kinetic Theory
The 3 States of Matter.
Chapter 3: States of Matter
STRENGTH OF MATERIALS UNIT – III Torsion.
Understanding Stent Deformation
OPTICAL FIBRE BASED ON MODES (OR) MODE TYPES
MiStent SES® Program Technology and Clinical Data Update
One DES Eluting Two Drugs: Is it Feasible? Robert Falotico, PhD
Development of a low material endplate for LP1 and ILD
What’s New with Metallic DES?
A Novel “Stent-On-A-Wire”Ultra Low Profile Stent Delivery System
Laser Beam Welding Welding Technology/4.4 Laser Beam Welding.
Bioabsorbable DES and Biodegradable Polymers – FDA View
One DES Eluting Two Drugs: Is it Feasible?
FIGURE 24.1 Typical parts and shapes that can be produced with the machining processes described in this chapter.
A Fixed Guidewire Stent Delivery System
Rapid Tooling.
Introduction to Structural Member Properties
Harmonized Assessment by Randomized Multicenter Study of OrbusNEich’s COMBO StEnt Japan-USA HARMONEE: Primary Report of A Randomized Trial of a Bioabsorbable.
The REVA Tyrosine Polycarbonate Bioresorbable Stent: Lessons Learned and Future Directions Robert K. Schultz, PhD.
DES Bioabsorbable and DCB Technologies
Bioresorbable scaffold: the advent of a new era in percutaneous coronary revascularisation Clinical Data Update Ron Waksman, MD, FACC Director, Cardiovascular.
Prof. Stephen G. Worthley
The Biotronik Magnesium Alloy Bioabsorbable Stent Program: Lessons Learned and Future Directions Ron Waksman, MD Professor of Medicine (Cardiology) Georgetown.
New Proposed Foam Developments
Rotational Dynamics Chapter 9.
Contents Introduction Identification of the knowledge gap
326MAE (Stress and Dynamic Analysis) 340MAE (Extended Stress and Dynamic Analysis)
Day 1: Cardiovascular System The vessels….Capillary Bed
DESIGNING OF SHAFTS.
Heat Exchangers Heat Exchangers.
TORSION CO 2 : ABILITY TO ANALYZE TORQUE-LOADED MEMBER EVALUATE THE VALUES AND DISTRIBUTION OF BENDING AND SHEAR STRESSES IN BEAM SECTION By: ROSHAZITA.
SHAPING PROCESSES FOR PLASTICS
Introduction to Beams A beam is a horizontal structural member used to support loads Beams are used to support the roof and floors in buildings.
The 3 States of Matter.
Rotational Equilibrium and Dynamics
ENDEAVOR II Five-Year Clinical Follow-up
NEW GENERATION STENT COBALT-CHROMIUM SIROLIMUS ELUTING STENT.
Chapter 16 Section 1: Body’s transport system
Chapter 3 – States of Matter
Introduction to Structural Member Properties
The Mechanism of Phagocytosis: Two Stages of Engulfment
Iross™ Fluxmanager® Stress relieving System
PH0101 Unit 2 Lecture 4 Wave guide Basic features
Drug-eluting coronary stent market overview
BUCKLING OF COLUMNS. AIM To study the failure analysis of buckling of columns.
Presentation transcript:

Medtronic Non-Polymeric DES Development: Update on the Drug Filled Stent Josiah N. Wilcox, Ph.D. Vice President and Resident Scholar Science and Technology Medtronic CardioVascular

Disclosures I am a full time employee of Medtronic CardioVascular I will be talking about products and product concepts that are currently not approved for use in the USA Resolute, DFS, S10/CoreWire

1Internal Bench Test Data on file at Medtronic, Inc. Integrity BMS Superior Deliverabilty1 129% trackability improvement vs. Biotronik PRO-Kinetic Energy 116% trackability improvement vs. Abbott Multi-link Vision Conformability Excellent post-deployed wall apposition with minimal vessel straightening Radial Strength No compromise – equivalent to leading competitive stents Add radial strength? Hong Kong, Nov. 2009 1Internal Bench Test Data on file at Medtronic, Inc.

Continuous Sinusoid Technology A New Standard in Stent Design & Manufacturing Conventional Stent Design Medtronic Modular Design vs. Slotted Tube Modular Design Medtronic’s Continuous Sinusoid Technology Drug Filled Stent is made possible by Continuous Sinusoid Technology, a new revolution in stent design & manufacturing from Medtronic Sinusoidal Formed Wire Helical Wrap Laser Fused 4 4

Continuous Sinusoid Technology Continuous sinusoid technology allow greater stent flexibility Stiff Flex Separate stiff and flexible segments limit range of motion Flex Continuous sinusoid technology will flex continually 6

Continuous Sinusoid Technology The Next Revolution in Stent Technology Drug-Filled Stent Enabling designs that could not be attempted in the past Bare Metal Stents Drug-Eluting Stents Resolute Integrity Integrity It would not be possible to create a thinner strut cobalt alloy stent (< 0.003”) without compromising radiopacity. That’s where Core Wire and New alloys allow stent designs that would not otherwise be possible without major compromise. Core Wire New Alloys Platforms for next gen DES coatings BioLinx (Resolute) PC Technology (Endeavor) Bioabsorbable polymer Nanoporous Product concepts not currently approved for us in the USA

Continuous Sinusoidal Technology Core Wire and New Alloy Stents Program Targets Maintain / extend Medtronic lead in stent technology Enhance performance w/o compromising strength & opacity Create a backbone for DES coating technologies 0.0038" Cobalt Chromium 0.0034" Core Wire 0.0030" 0.0025" New alloys 0.0020" Product concepts not currently approved for us in the USA

Continuous Sinusoidal Technology Core Wire Stents 0.0345’’ Integrity 0.0404’’ Visibility with “old” lab equipment: >20% thinner struts, yet more opaque Integrity (same as Driver) Core Wire vs. Integrity (3.5 x 18mm size) 15% reduction in crossing profile 22% thinner stent struts 45% improvement in flexibility 25% improvement in trackability Increased visibility Core Wire Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology Polymer Free Drug Delivery Innovative DES design Essentially a BMS surface No drug carrier issues such as Polymer biocompatibility Inflammation upon polymer degradation Surface coating durability Allows for controlled, prolonged, and tailored elution profiles Has not been achievable with other non-polymeric approaches With CST, Medtronic is working to bring a new concept in DES – a polymer-free Drug Filled Stent Drug is contained in a small diameter hollow core running the length of the stent and elutes in a controlled fashion via tiny holes This design is not possible with laser cut technology From the start, it has a bare metal surface with no durability, biocompatibility, or inflammation issues associated with durable or bioabsorble polymers Elution rates can be controlled by mechanical means – the size (diameter) and number of the holes Product concepts not currently approved for us in the USA

DFS R&D Process (abbreviated) Stent Forming Welding Hole Drilling De-Coring Drug Filling Finishing Drug Extraction Pre-Clinical Proof Product concepts not currently approved for us in the USA 11

Drug Filled Stent (DFS) Technology Core Wire Construction Core Material Co Alloy Shell Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology Elution Hole Drilling Product concepts not currently approved for us in the USA

Laser Hole Drilling Facilitate drug filling and elution 500 – 5000 holes per stent (18 mm) Variable hole diameter and shape Automation Throughput Reliability Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology Elution Hole Drilling – Most Recent Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology Elution Hole Drilling – The Future Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology De-Coring Process Etching Gas + Sacrificial Core Vapor Phase Etched Core (sublimates) Etching Gas Sacrificial Core Vapor Sacrificial Core Vapor Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology De-Coring Process X-Ray with Core X-Ray without Core Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology Radial Strength Structural Analysis Calculated moment of inertia (I) for various drug channel sizes on a percent basis. The “strength” of a stent comes from the stiffness of its struts, and their resistance to bending. Based on a simple beam in bending analogy, the stiffness of a stent strut is directly proportional to the moment of inertia (I) of the strut. For a round cross-section, like that of the Integrity stent, the moment of inertia (I) of a strut is directly proportional to the radius of the strut to the fourth power. In the case of the drug filled stent, the radius of the inner lumen does decrease the moment of inertia (I) of the strut; however, due to the proportionality of the radius being to the fourth power, the moment of inertia is dominated by the outer radius of the strut. Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology Radial Strength Structural Analysis Radial Crush Test – Stent is placed in an iris that decreases the diameter during which the force being measured is the outward force of the stent against the iris. The graph show Force rising as the stent diameter is reduced (from left to right along x-axis). Hollow stents appears higher than the solid wire (implying greater radial strength), but in this case it is due to the different diameters of the hollow wire stent and solid wire (Integrity) stent being tested. The hollow wire has a thickness of 0.0040” and the solid wire Integrity is 0.0036”. Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology Possible Elution Mechanism Here we provide one theory for how the drug can elute, namely diffusion. It is also likely that dissolution and convection play a part of the drug release from the drug filled stent. First we are showing how the concentration changes over time. The concentration will continuously move from the higher to lower concentration. In this example the concentration would most likely not reach a 50/50 equilibrium as the drug is the tissue is being used up by the cells or diffusing farther away from the strut causing the concentration to remain lower than in the strut itself. (upon click) Fick’s 2nd law of diffusion appears, which is the governing equation that describes how the concentration changes with time. Product concepts not currently approved for us in the USA

DFS Prototype Elution Comparison Drug Filled Stent (DFS) Technology Controllable Elution Standard non-polymeric elution DFS Prototype Elution Comparison 70% 60% 50% 40% 30% 20% 10% 0% % Eluted Time Design 1 Design 2 Design 3 Design 4 Design 5 Design 6 Resolute Elution can be controlled by the size of the holes and the number of holes in each strut. Testing suggests a variety of elution profiles possible Product concepts not currently approved for us in the USA

Drug Filled Stent (DFS) Technology In Vitro Elution into Agar Gel Product concepts not currently approved for us in the USA

Design Comparisons Elution Product concepts not currently approved for us in the USA

Percent Drug In Tissue – DFS vs Resolute Product concepts not currently approved for us in the USA

THANK YOU!