Particulate Magnetic Tape for Data Storage and Future Technologies

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Presentation transcript:

Particulate Magnetic Tape for Data Storage and Future Technologies Masahito OYANAGI Recording Media Research Laboratories, FUJIFILM Corporation

Innovation of Tape technologies Outline Background Innovation of Tape technologies Summary Exponential growth of data and storage Advantages of tape storage Key technologies to increase capacity Future tape technologies 1

Innovation of Tape technologies Outline Background Innovation of Tape technologies Summary Exponential growth of data and storage Advantages of tape storage Key technologies to increase capacity Future tape technologies 2

Exponential Growth of Data and Storage Researches Resource exploration Pharmaceutical Medical care Aerospace 2025 162 ZB *1) HD(4K/8K) 2013 4.4 ZB Weather forecast Movies Entertainment Government Finance Data center ITs Security *1) The IoT Cloud: Infrastructure Options for Accelerating the Shift to Digital Business Services, IDC, 2016. Because of the exponential data growth, the demand for storage is also increasing. 3

Demand for Tape Storage Tape has increased its demand in the market with the background of the exponential data growth Source: http://www.lto.org/wp-content/uploads/2016/03/LTO_Media-Shipment-Report_3.22.16.pdf 4

Advantages of Tape Storage 1. Cost effectiveness - Low Total Cost of Ownership (TCO) 2. Energy efficiency - Low power consumption 3. High reliability - Low hard (unrecoverable) error rate - Long media life (30+years) 4. High capacity - 15TB per single cartridge - Continuous growth of cartridge capacity Tape storage is suitable for data archiving !! 5

Innovation of Tape technologies Outline Background Innovation of Tape technologies Summary Exponential growth of data and storage Advantages of tape storage Key technologies to increase capacity Future tape technologies 6

Structure of Particulate Magnetic Tape Magnetic layer Data recording Magnetic particles 50 nm Under layer Prevent static charge Roughness control Substrate Backcoat Prevent static charge 7

Cartridge Capacity Trends The latest BaFe demo can support the next 10 years roadmap. 220 TB (2015) IBM-Fujifilm demo INSIC Roadmap (2015) Barium Ferrite (BaFe) Metal particles (MP) Year IBM-Fujifilm have been developing tape technologies to continuously increase cartridge capacity. All the latest tape systems use Fujifilm’s BaFe particle technology. 8

Key Technologies to Increase Capacity Extend tape length in a single cartridge Reduce tape total thickness Increase areal recording density Enhance recording performance Thin & Uniform coating Reduce tape surface roughness Reduce magnetic particle size 9

Tape Thickness Trends Thickness of tape media decreases year by year. LTO1(0.1 TB): 8.9 mm Tape length : 609 m Thickness of tape media decreases year by year. LTO7 (6TB): 5.6 mm Tape length : 960 m The demo(220TB) achieved a thickness of 4.3 mm, enabling tape length to exceed 1.2 km in a cartridge! Demo(220TB) : 4.3 mm Tape length : 1,240 m ★ 10

Magnetic Layer Thickness Trends Thickness of magnetic layer decreases year by year. LTO1(0.1TB) 110 nm LTO7(6TB) 50 nm ★ Fujifilm has been developing advanced coating technologies to reduce magnetic layer thickness. 11

Surface Roughness Trends LTO1(0.1TB) LTO7(6TB) Surface roughness of tape media decreases year by year. ★ Demo(220TB) The demo media achieved a much smoother surface as compared to the production media. 12

Magnetic Particle Volume Trends LTO1(0.1TB) 100 nm LTO5(1.5TB) 100 nm The size of magnetic particle decreases year by year. Metal Particles Metal particles (MP) faced limit to reduce their size below 2,800 nm3. Limit of MP 13

Magnetic Particle Volume Trends (Cont’d) LTO1(0.1TB) 100 nm LTO5(1.5TB) 100 nm The size of magnetic particle decreases year by year. Metal Particles Metal particles (MP) faced limit to reduce their size below 2,800 nm3. Limit of MP ★ LTO7(6TB)  BaFe has become the de facto standard for tape storage 100 nm BaFe 14

Size constraint on Metal Particles Coersivity vs. particle volume MP Reducing the particle size to less than 2,800 nm3 degraded the magnetic coercivity, which is critical to long-term storage of recorded data Capacity limit with metal particles 15

Advantages of BaFe particle Coersivity vs. particle volume BaFe MP The coercivity of Bafe particles is independent on their size, and controllable by changing the particle composition The size of BaFe particles can be reduced for increased capacity! 16

Metal particles vs BaFe particles MP BaFe Particle Shape Acicular Hexagonal platelets Material FeCo alloy BaO(Fe2O3)6 Oxide Origin of magnetic energy Shape anisotropy Magneto-crystalline anisotropy Passivation layer Required Not Required magnetization axis Passivation layer The magnetic properties of BaFe particles are not influenced by their particle shape. A passivation layer is not required since BaFe particles are oxides. The size of BaFe particles can be reduced without degradation of their magnetic properties 17

Innovation of Tape technologies Outline Background Innovation of Tape technologies Summary Exponential growth of data and storage Advantages of tape storage Key technologies to increase capacity Future tape technologies 18

Perpendicular Orientation Technology Particle orientation Recording system Longitudinal orientation (MP tape) Longitudinal Magnetic Recording Random orientation (Current BaFe tape)  PMR, which contributed to increase capacity of HDD can be applied in the tape storage system. Perpendicular Magnetic Recording Highly perpendicular orientation (Demo 2015) BaFe particles can be oriented in perpendicular direction. 19

Magnetic Particle Volume Trends Demo (220TB) 1,600 nm3 ★ For the future tape, technologies to reduce particle size to less than 1,000 nm3 will be required. 20

Ultra Fine Magnetic Particle Technology Fujifilm has successfully developed “Strontium ferrite particles”, with a particle volume of 900 nm3. Strontium Ferrite NEW!! 900 nm3 (To be confirmed) Barium Ferrite Particle volume 1,600 nm3 Capacity (demo) 220 TB 21

Cartridge Capacity Trends SrFe will enable to further high capacity cartridge in the future !! SrFe IBM-Fujifilm demo BaFe can support the next 10 year’s tape roadmap. INSIC Roadmap (2015) BaFe MP 22

Future of tape storage is brighter than ever!! Summary Tape storage is suitable for data archiving owing to its advantages. The cartridge capacity of particulate tapes has increased as a result of innovations in tape technology. Fujifilm’s BaFe particle technology contributes to continuous growth of cartridge capacity of tape storage, and can support tape roadmap over the next 10 years. Fujifilm has successfully developed “Strontium ferrite particles”, with a volume of 900 nm3, which will enable to further high capacity cartridge in the future. Future of tape storage is brighter than ever!! 23

Appendix 25

New Role of Tape as Cold Data Storage 100 80 60 40 20 Percentage in all access (%) Hot tier Access frequently (50-80%) / Very small capacity (<10%) Warm tier Access sometimes / small capacity (20%) Tape storage Cold tier Access rarely / Huge capacity (80%) 20 40 60 80 100 Percentage in all storage capacity (%) Most data is very rarely accessed, however, data must be retained for preservation to ensure compliance with legal requirements or, for future reference to analyze business opportunities.** But budget is limited. Storage for COLD data has become a HOT topic Reliable yet inexpensive storage media is required. 26 *90% data in NAS is never accessed. (Source: University of California, Santa Cruz) **Retention of 20 year or more is required by 70%. (Source: SNIA-100 year archive survey)

LTO Roadmap 27 Source; https://www.lto.org/technology/what-is-lto-technology/ 27

Case Study of TCO (The Clipper Group) Total Cost of Ownership (TCO) Energy Cost 80%↓ 94%↓ Preconditions: ・Initial Capacity: 1PB ・Annual Growth Rate: 55% ・Storage Refresh Period: 3 years  ・Total Storage Period: 9 years Source: The Clipper Group Tape storage provides large capacity with a low TCO and low energy consumption 28

Technical demonstrations 220TB demo in 2015 (IBM and Fujifilm) Media type: BaFe particulate tape Areal recording density of 123Gbpsi was achieved, enables a single tape cartridge to store up to 220TB, which is 37 times larger capacity than the latest LTO format. LTO7 (6TB) Demo (220TB) 37nm Bit area : ~1/30 140nm Ref : HDD (1,000Gbpsi) 13nm 47nm 330TB demo in 2017 (IBM and Sony)* Media type: Sputtered tape Areal recording density of 201Gbpsi was achieved, corresponding to 330TB *https://www.sony.net/SonyInfo/News/Press/201708/17-070E/index.html 29

Tape Manufacturing Process Dispersion Process Figure; http://www.sony-asia.com/microsite/b2b/technical/manufacturing-technology/metal-partical-tape/ Coating Process Calendaring Process Slitting Process Format & Packaging High productivity coating manufacturing system Mass production at a low media cost 30

Advanced Coating Technology ATOMM Technology Average thickness   110 nm Thickness deviation  25 nm NANOCUBIC Technology Average thickness 60 nm Thickness deviation 6 nm Magnetic layer Under layer Thinner magnetic layer with less deviation was achieved by NANOCUBIC coating technology. 31

Storage Media Comparison for Cold Data Tape (Latest formats data) Capacity Optimized-HDD Optical disc Capacity [TB/unit] 6 to 15 4 to 10 0.128(Blu-ray) 1.5TB/cart(12 discs) Sustained transfer rate [MBps] 252 to 360 ≈160 to 249 (Slower at inner positions**) Up tp 138 (Read) Up tp 55 (Write) Access time in libraries [s] ≈30(shorter tape)-80 (incl. loading) mili   ≈60-90 (inlc. loading) Media lifetime [year] 30 3 to 5 50 Cost/GB [$/GB] ≈0.01(LTO) ≈0.05   ≈0.10 (Archival disc) CO2* Relative value 1/10 to 1/30 1 Similar to tape Hard error rate  1E-19 to 1E-20 1E-15 to 1E-16   - Write after verify Yes (No transfer rate loss) Optional (Transfer rate may drop in write operation) Latest media tech BaFe SMR/He-Shield Multi layer 220(Demonstrated in 2015) 48(LTO10) 20 with HAMR / TDMR 100 by 2025? ≈0.46/disc Transfer rate Multi Ch / Linear denisity 1,100(LTO10) Up to 250? (Constrain of rpm) ≈250 (Read) ≈125 (Write) Blue characters show advantages Current Future *Source: JEITA tape storage committee (2013) **Bits per rotation at an inner position are less than at an outer, so transfer rate is slower at an inner position. (up to -50%) *** http://www.everspan.com/specs, http://hlds.co.kr/v2/HL200_eng.pdf 32