High Gradient Cavities: Cost and Operational Considerations

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Presentation transcript:

High Gradient Cavities: Cost and Operational Considerations TDR: is it a Technical Design Report or a Chris Adolphsen

Cryomodule and Cryoplant Costs Pulse Length: Tfac = (Tb + Tfo*g/go) / (Tb + Tfo) Coupler Cryo Load: Pfac = (g/go) * (Tb + 2*Tfo*g/go) / (Tb + 2*Tfo) Cavity Cryo Load: Gfac = (g^2/go^2)*Qfac*(Tb + 1.1*Tfo*g/go)/(Tb + 1.1*Tfo) Cryomodule Cost = (C_module + C_inst + C_vac) * (go/g) Cryoplant Cost = (C_plant + C_dist )*[(0.52 + 0.10*Pfac + 0.38*Gfac)) * (go/g)]^0.6 Cryomodules Cryoplant Relative Cost Relative Cost Gradient Gradient

RF System Cost Pulse Length: Tfac = (Tb + Tfo*g/go)/(Tb + Tfo) Number of klystrons and modulators independent of gradient – number of cavities fed per klystron scale as go/g. RF System Cost = C_mod * (0.45 + 0.55*Tfac) + C_kly * (0.74 + 0.26*Tfac) + (C_dist + C_llrf + C_global) *(go/g) + C_inst * (0.3 + 0.7*(go/g)) Relative Cost Gradient

Civil Cost Pulse Length: Tfac = (Tb + Tfo*g/go)/(Tb + Tfo); Assume electrical and cooling cost scale as load, number of shafts, and surface buildings constant Civil Cost = C_shaft + C_tunnel *(go/g) + C_elect*Tfac + C_cooling*(0.22 + 0.78*Tfac) Relative Cost Gradient

Americas ILC Linac Cost Versus Cavity Gradient and Qo Relative Linac Cost Qo = 2e9 Qo = 1e10 Cryo-Plant Cost ~ (Load)^1.0 Qo = 5e10 ~ (Load)^0.6 Linac Gradient (MV/m)

More Optimal 30 mm LL Cavity Design Reduces cryoload by 10%, rf pulse length by 6%, and site power by ~ 4%, but short-range transverse wakes ~ 85% larger

High Gradient Operational Challenges Stronger Lorentz Force Detuning (LFD) to Cavity Bandwidth (BW) Ratio: For TESLA cavities: BW > 1e7 required for CW ERLs and proton linacs, but LFD is constant after slow ramp-up Could stiffen cavity but constrained by thermal runaway if make the walls thicker Gradient (MV/m) Current (mA) Qext (10^6) BW (Hz) LFD (Hz) LFD/BW 31.5 9.0 3.5 370 990 2.7 4.5 7.0 185 5.4 40 8.9 146 1600 11 50 11.1 117 2500 21

High Gradient Operational Challenges (cont) For same field emitters, much higher dark currents Limited to 50 nA per cavity to keep loading < 0.1 W/m However, reducing field emitters seems necessary to achieve high gradient, so this may not be a separate problem For same current, input power increases as gradient At 9 mA and 31.5 MV/m, approaching power limits of couplers However at 4.5 mA, the input power at 63 MV/m would be the same

Higher Frequency Cavities For same cavity wall thickness, gradient becomes limited by thermal run-away due to higher surface resistance, Rs, which scales as frequency^2 1.3 GHz 2K Qo Cavity Wall

Thermal Breakdown Data and Simulation for the FNAL 3 Thermal Breakdown Data and Simulation for the FNAL 3.9 GHz ‘Linearizer’ Cavities Built for FLASH

3.9 GHz Vertical Test Results: Qo vs Gradient Gradient (MV/m) Qo Bottom Line: Cavity and cryomodule costs likely lower at 2.6 GHz and 3.9 GHz, but need to optimize cavity wall thickness for thermal limit and LFD, and evaluate energy where increased wakes from the smaller aperture could be tolerated.

From 10/2007 Sergei Nagaitsev: What we will NOT learn from the ILC SRF Facilities by 2011 It is likely that by end of 2010 neither facility [NML or STF] will have an rf unit with Type 4 CM’s NML will not operate at 5 Hz rep rate. We (NML or STF) may have at least one CM operating at 31.5 MV/m Need to verify gradient with beam – proof of ILC CM existence! Neither lab will have a separate CM test stand Thus no rapid CM tests with pulsed rf power NML and STF will not validate system optimization for the best “value engineering”, such as Beam dynamics and quadrupoles system design Cryomodule design with cryogenics system design

What we will NOT learn … (continued) Will not validate some interface parameters: Plug compatibility We will have difficulties with: Long-term reliability tests of CM components, such as tuners, piezos, couplers Evaluating HOM absorption and propagation Need to do it with an ILC CM’s Static and dynamic heat loads NML temporary cryo system is not properly instrumented; wrong temperatures

H. Weise: XFEL Components From 10/2007 H. Weise: XFEL Components XFEL needs 808 cavities for 101 accelerator modules, i.e. 808 frequency tuners, 808 RF main input couplers, 1616 HOM pick-ups, 101 HOM absorbers etc. Overall rate: 1 module per week for 2 years Orders will be placed not later than 2009, so the prices are known on the basis of 5% ILC Component tests start in Q3/2010 End of 2010 approx. 5 modules, 40+40 cavities, coupler, … Mid of 2011 approx. 30 modules, 300 cavities, coupler … First 5-10% of modules in 2010, majority in 2011 / 2012 Tunnel installation finished spring 2013