DVT 3-D Shaker System in House Ready for Testing

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Presentation transcript:

DVT 3-D Shaker System in House Ready for Testing Dynamics Vibration Testing, LLC 3501 Mayflower Blvd, Springfield, IL 62711,U.S.A Tel: 1-618-402-2267 Fax: : 1-618-545-9338 Email: sherryhxm@yahoo.com

DVT 3-D Shaker Video Click the following to see video

Dynamics Vibration Testing Plant 79,000 sqft for this plant at USA midwestern area 41,500 sqft for manufacturing and testing shop 37,500 sqft for storage 8 cranes (30T, Three 15T, Four 5T, many 1T) Two painting rooms One isolated testing room and one underground testing room

DVT Plant Side View 5000 sqft for office area 30,000 sqft testing area 3-D 5 Ton Shaker in house for testing: December 1, 2015 30 ton shaker in house for testing: May 1, 2016 3-D shaker chambers in house for testing: February 1, 2016 8 million BTU burners in house for testing: March 1, 2016 10 ton, 7 ton and 4 ton shakers in house for testing: March 1, 2016

Outline For DVT Facility Capability DVT Objectives Initial DVT Facility Two 30 ton 1-D shakers Two 5 ton 3-D shakers One 10 ton 1-D shaker One 7 ton 1-D shaker One 4 ton 1-D shaker Other equipment, sensors and instruments DVT Controls Testing Projects and Specific Requirements

DVT Objectives Dynamics Vibration Testing, LLC (DVT) provides a wide spectrum of dynamics, vibration and fatigue testing services that enables us to serve clients across a variety of business types, including • automotive industry • aerospace and aircraft • electronics and packages • telecommunication equipment • defense industry • computer equipment

Real Environmental Testing

The Multi-Excitation Testing(MET) shaker system For strength and shock vibration tests For real environmental stress and reliability tests For simultaneous dual-axis or tri-axis for sine, random & classic shock tests. With vibration test magnetics independently controlled from test requirement. With the temperature & humidity chambers.

Fully Installed 3-D, 5 Ton Shaker Systems 5 ton shaker in DVT is ready to do testing for you

Profile for 3-D Testing (8-1200hz)

Profile for 3-D Testing with three phases and coherences

5-800 Hz sine full force -3 dB slope Capability System Performance X-axis Y-axis Z-axis Sine Force 4,000kgf 5,000kgf Random Force Shock Force (6ms) 8,000kgf 10,000kgf Useful Frequency Range 5-800 Hz sine full force -3 dB slope 5-2,000 Hz random Continuous Displacement 30mm p-p Maximum Velocity 1m/s Work Area of Platform 762mm x 762 mm Insert Size 3/8-16 Grid Pattern 50.8mm Grid Natural Frequency-Thrust Axis <5 Hz

Capability System Performance X-axis Y-axis Z-axis Cooling mode Air Cooling Effective moving element mass 175kg 195kg Shaker Weight 22,000kg Shaker Dimension 2300mm x 2300mm x 2250mm Total Power Requirement 244kVA Relative Humidity Ambient Temperature 5-35 C Compressed Air Supply 0.69 MPa

30 Ton Electric Shaker System After May 1, 2016, two 30 tons shakers will be fully operated in DVT Two 30 ton shakers (60 tons) can be combined for testing Installed in the underground testing room

Capability System Performance American Metric Sine Force 66,000 lbf 30,000 kgf Random Force 59,400 lbf 27,000 kgf Shock Force (6ms) 132,000 lbf 60,000 kgf Useful Frequency Range 5 to 1,700 Hz Continuous Displacement 2.0 in (3.0 in optional) 51 mm (76 mm optional) Shock Displacement Max Velocity 5.9 ft/s 1.8 m/s Max Acceleration (sine) 100 g 981 m/s²

30 Ton Shaker Parameters Armature Diameter 31.5 in 800 mm Armature Material Aluminum (A) Effective Armature Mass 617 lb 280 kg Load Attachment Points 1/2 in : 5/8 in UNC M20 Armature Insert Pattern (PCD) 8 on 18.0 in; 16 on 24.0 in and 30.0 in 8 on 450 mm; 16 on 610 mm and 760 mm First Resonant Frequency <5%, bare table 1,500 Hz Max Static Payload 11,000 lb 5000 kg Natural frequency thrust axis < 5 Hz Dimensions uncrated (W x D x H) 113.0x75.6x79.1 in 2870x1920x2010 mm Shaker weight uncrated 52,800 lb 24,000 kg

Amplifier and Cooling Systems Power Amplifier - MPA3000 Series Amplifier Series/Model Number HVA3625 Number of sub-modules supplied 25 Rated Power Output 440 kVA Rated Output Voltage 320 V rms Rated Output Current 1,375 A rms Number of Cabinets 6 Dimensions uncrated (W x D x H) 129.9 x 31.5 x 81.5 in 3300 x 800 x 2070 mm Amplifier weight uncrated 10,010 lb 4,550 kg Cooling Unit Power Output 18 kW Cooling Unit Model Number CU4 Facility Cooling Water Flow 106 US gal/min 400 L/min Facility Cooling Water Pressure 58-72.5 psi 0.4-0.5 Mpa Closed Loop Distilled Water Volume 37 US gal 140 L Dimensions Uncrated (W x D x H) 87.5 x 51.2 x 81.5 in 2225 x 1300 x 2070 mm Cooling unit weight uncrated 2,750 lb 1,250 kg

10Ton Electric Shaker Systems

10 Ton Shaker System Capability After March 1, 2016, 10 Ton shaker can be used in DVT System Performance American Metrix Sine Force 22,000 lbf 10,000 kgf Random Force Shock Force (6ms) 44,000 lbf 20,000 kgf Useful Frequency Range 5 to 2,500 Hz Continuous Displacement 2.0 in (2.5 in optional) 51 mm (63.5 mm optional) Shock Displacement 3.0 in 76 mm Max Velocity 5.9 ft/s 1.8 m/s Max Acceleration (sine) 100 g 981 m/s²

7 Ton Shaker System Capability After March 1, 2016, 7 Ton shaker can be used in DVT System Performance American Metrix Sine Force 15,400 lbf 7,000 kgf Random Force Shock Force (6ms) 30,800 lbf 14,000 kgf Useful Frequency Range 5 to 2,500 Hz Continuous Displacement 2.0 in 51 mm Shock Displacement Max Velocity 5.9 ft/s 1.8 m/s Max Acceleration (sine) 100 g 981 m/s² Armature Diameter 18.9 in 480mm

4 Ton Shaker System Capability After March 1, 2016, 4 Ton shaker can be used in DVT System Performance American Metrix Sine Force 8,800 lbf 4,000 kgf Random Force Shock Force (6ms) 17,600 lbf 8,000 kgf Useful Frequency Range 5 to 2,500 Hz Continuous Displacement 3.5 in 90 mm Shock Displacement 4 in 100 mm Max Velocity 5.9 ft/s 1.8 m/s Max Acceleration (sine) 100 g 981 m/s² Armature Diameter 14.5 in 370 mm

3-D shaker chambers can be used in DVT Agree Test Chamber After March 1, 2016, 3-D shaker chambers can be used in DVT

Capability

8 Million BTU Burners and Blowers After March 1, 2016, 3-D shaker chambers can be used in DVT

Two HG5000 Burner Capability 8 million BTU burner Temperature output: 500 deg-F – 2,000 deg-F (varies on temperature control output & total air flow outputs) Adjustable height combustion chamber (14″ OD) (to be connected to test setup), Electrical control panel to house temperature & air flow control Flame management controls. Blower: 750 scfm max – 550 scfm / 0-4.0 psi max back-pressure 60HP, 460 VAC – 3ph VFD (with line reactor) Electrical control panel & wire connections. Portable Blower Cart DUAL- F4 Profile Controller (Dual Loop) 2-Channel profile control Air Flow Monitor

30 ton Crane

30 ton Crane Capability HMI Certified 30 tons (30,000 kg) capacities Lifts about 26ft (8m) Lifting speed range 10/1.5 to 62/10 fpm (3/0.5 – 19/3 m/min) 460/3/60 power supply Wire Rope Hoists | Electric Chain Hoists | Crane Components | R&M Genuine Replacement Parts™ | Training Two-component epoxy paint CSA c/us rating as well as a NEMA 3R rating for electrical enclosure Designed to meet and exceed either ASME H3 or ASME H4 duty (FEM 1Am, 2m, or 3m) ratings

Control systems 3-D DP controller: December 16, 2015 3-D MIMO Controller: November 20, 2015 Many 1-D Controllers: November 1, 2015

Dynamics Vibration Testing Send your testing requirements to Dynamics Vibration Testing, LLC 3501 Mayflower Blvd, Springfield, IL62711,U.S.A Tel: 1-618-402-2267 Fax: : 1-618-545-9338 Email: sherryhxm@yahoo.com Any technical questions for testing directly contact: Distinguished Research Professor, ASME Fellow Albert Luo, aluo@siue.edu