VALUE VALUE

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Presentation transcript:

VALUE VALUE www.toolgauge.net We provide our customers with comprehensive manufacturing solutions that include custom design and manufacturing of complex metal and plastic components and assemblies, with an intense focus on quality, value, and customer service. We offer a wide range of product services including plastic and metal part design for manufacture review, injection mold design and manufacturing, program management, advanced equipment technology, single piece manufacturing and high level assembly capabilities. www.toolgauge.net

CUSTOMER SATISFACTION

ENGINEERING - CNC METAL & PLASTIC CNC Programmers with a total of 60+ years of experience CNC Programming software: Mastercam X7, Esprit 2015, NX 2013 CAD Software: Solidworks 2015, Catia 2015 G-Code and Machine Simulation Software: Vericut 2015 Engineering Services: Convert 2D prints to 3D models, all models verified and double checked to print Modern, climate controlled inspection department 2 Brown and Sharp CMM machines FARO Edge ScanArm HR: 3D inspections, tool certifications, CAD comparison, dimensional analysis, reverse engineering DPD analysis – Kubotek Validation Tool (DPD per D6-51991 Section L Starret Vision System and Mecmesin tensile and compression testing system

CNC METAL & PLASTIC MACHINING (20) CNC machines ranging from 3-4-5 axis machining capability. Conventional to exotic metals and plastics in multiple applications We are known for producing some of the most challenging and complex parts Prototype to production volumes for parts, assemblies, and kits along with precision fixtures and gauges Largest part footprint: 60.00” x 60.00”

CNC METAL & PLASTIC MACHINING Tool Gauge - CNC Equipment (Metals & Plastics) - 08/22/17 (21) Machines Total Equipment Listing (website link)   Machine Mfr. Machine Name # OF AXIS Travel Max speed Hp Taper # TOOLS Mori Seiki MV653 3X VERT 60 X 26 X 26 6K 30 50 MV65 4K NH5000 4X HOR 24.8X23.6 14K 25 40 90 DMG MORI NHX8000 x 2 55.1 X 47.2 X 53.1 - 57 X 57 WORK ENV 8K 37 120 DV-5100 x 2 3X VERT W/4TH 41.3X20.9X20.1 12K 20 SH503 60 NL-2500 x 2 4X LATHE 14.5 MAX DIA. 24" BETWEEN CHUCKS 4K/3K LIVE TOOL 24 DMU50 eco 3+2 AXIS MILL X19.685 x Y17.717 x Z15.748 x B115 DEG 17.4/12.1 16 NHX5000 4X HOR W/5 RPP 28.7 X 28.7 X 34.6 - 40" MAX HEIGHT X 31.4 SWING 15K 180 NTX2000 5X MILLTURN 24" DIA SWING/60" BETWEEN CHUCKS - 120 DEG 4K/12K MILL HEAD C6 76 Haas Automation HAAS VF-2SS 30 X 16 X 20 DV-5100 X 2 41.3 X 20.9 X 20.1 - 4TH AXIS ROTARY TABLE 30" X 16" X 20" Diversified Machine Systems DMS ROUTER 5X ROUTER 132" X 72" X 36" DOUBLE 5' X 5' SHUTTLE TABLES 20K 12 HAAS VF-5SS 3X VERT W/4TH 50" X 26" X 25" - 4TH AXIS ROTARY TABLE Mighty Viper MIGHTY VIPER 43" X 23" X 25" 10K 15 Doosan Puma TT1800SY 4X DUAL TURRET LATHE 9.1 MAX DIA. 9.1" BETWEEN CHUCKS w/BAR FEEDER 5k/3k 48

PLASTICS ENGINEERING Solidworks 2015, Catia V5-R2014, Enovia, and Mastercam X6 Mold Flow Analysis DFM – Design for Manufacture followed by process and tooling recommendations RFI – Request for Information RFQ – Request for quotes Injection molding and tooling seminars on site with in depth tours Pricing and Lead Time on single piece and large assembly requests Prototyping with FDM, machining rod, sheet stock, and extrusions

PLASTIC INJECTION MOLDING 50 years of experience Straight injection, close tolerance, structural foam, metal insert BAC 5321, Class 1&2 certification from the Boeing Company Vast experience processing a wide range of high heat and highly engineered materials specifically developed for the Aerospace industry Air Grilles, Airflow Ducting, IFE Housings, Stow Bin accessories, and Lavatory parts 16 machines with clamp force ranging from 37 to 715 tons 10 of 16 machines are new Sumitomo Electric On-site mold fabrication Superior 15-year offshore tooling supplier relationship All machines are linked via real time reporting to IQMS production monitoring

PLASTIC INJECTION MOLDING Tool Gauge - Injection Molding Equipment - 09/19/17 Equipment Listing (website link)   Mold Height Press# Make Model US Tons Shot (oz.) Max Inj (psi) Clamp Platen (in) Tie Bar (in) Max Open (in) Max Ejector Stroke Min / Max (in) Core Pulls 1 Demag 35/320-120 38.5 1.9 28,210 Ram 18.10 x 17.70 11.00 x 11.00 13.78 3.93" 5.12 / ---- yes 2 Sumitomo SE30DUZ 37 1.1 32,420 Toggle 17.32 x 16.54 12.20 x 11.41 9.05 1.97" 5.90 - 11.80 3 SE50EV 56 1.7 30,748 19.69 x 19.69 14.17 x 14.17 9.84 2.76" 6.30 - 13.78 4 SE75EV 84 3.8 31,473 22.83 x 22.83 16.14 x 16.14 11.81 3.15" 6.30 - 16.14 5 6 7 80/420-310 88 3.31 39,886 23.60 x 23.60 16.50 x 16.50 17.71 7.88 / ---- 8 100/420-310 110 6.87 22467 19.68 5.90" 9 SE100EV 112 5.5 31,183 25.59 x 25.59 18.11 x 18.11 7.09 - 17.72 10 SE130EV 146 6.8 30,313 28.35 x 28.35 20.08 x 20.08 15.75 3.94" 11 SE180EV 202 8.6 31,328 31.50 x 31.30 22.05 x 22.05 17.72 7.87 - 19.69 12 250/630-840 275 14.11 28,252 37.40 x 37.40 24.80 x 24.80 26.57 4.72" 12.99 / 27.95 13 SE220HDZ 242 13.8 31,434 34.65 X 32.68 24.02 x 22.05 21.65 7.87" 11.81 / 22.83 14 150/500-840 165 11.3 34,782 29.50 x 29.50 19.60 x 19.60 5.72" 9.84 / 22.04 15 SE450HDZ 496 33.4 31,291 48.98 X 45.43 34.25 x 32.28 31.5 17.72 x 31.50 16 650/1000-8000 715 138.6 26,318 57.00 x 53.10 39.30 x 35.40 36.61 0.72" 17.71 / 37.40

VALUE ADDED Post Mold Machining: 3-4-5 axis Part marking CNC machining rod and sheet Sonic welding Drilling, tapping, milling, routing Annealing Sand blasting, shell blasting Thermoforming molds Pad printing Screen printing Painting EMI/RFI shielding Custom assemblies Vacuum metallizing Gluing, bonding Heat staking Soldering

QUALITY ASSURANCE We are proud to offer our customers the highest quality and on-time delivery performance ratings within the industry. We maintain these levels of excellence for all of our customers. Quality Systems / Registrations / Approvals: ISO 9001:2008 AS-9100C Certified Boeing D1-4426/BAC5321 Class 1 & 2 approved supplier Boeing Approved DPD ITAR Registered (since 2014) FAA-audited Cage Code: 6Z433 NQA-1 Approved (since 2007) Boeing Silver/Silver PEA – 2009 thru 2016

COMMITMENT TO EXCELLENCE Invested over $4 million in capital equipment over the past two years to better support aerospace partners Invested in IQMS ERP to better manage our plastics division and provide real time information to customers on production order status and options Increased employment by 27% over the past year Developing expansion plan to add up to 100,000 square feet to plastic manufacturing plant. Expanded equipment capability including: 1 new 4-axis horizontal mill with 5 pallet capability for high volume manufacturing 10 new energy efficient, new all-electric injection molding presses 4 New plastic machining centers 1 new 5-Axis router with dual 5’ shuttle tables 1 new 5-Axis mill-turn center An additional installment of 5 to 6 new all-electric injection molding presses to be completed in 2018. Adding a 1300 ton press in new facility. Adding moving paint line in new facility. Faro Arm and DPD Kubotek software investments $125K.