Power Plant SCM – Week 30 1
Power Plant MAT Update Week 100,101,102,103 & 104 (27 th June 2016 to 31 st July 2016) Next Steps Key areas for taking actions Desired power export to be maintained with consistency WHRBs fly ash LOI to be controlled WHRB-2 shut down analysis RCA for AFBC-2 breakdown TEV study done for Power Plant Fogging system is installed Key achievements / results KPI Summary Break down analysis for Power Plant Fogging system analysis Line Walk Analysis PM Module Review KPITarget (Monthly) Weekly Target Week – 100 (27 th June 2016 to 03 July 2016) Week – 101 (04 th July 2016 to 10 th July 2016) Week-102 (11 th July 2016 to 17 th July 2016) Week 103 (18 th July 2016 to 24 th July 2016) Week 104 (25 th July 2016 to 31 st July 2016) Power Generation (In MWH) WHRB WHRB WHRB WHRB AFBC AFBC Audit Score Compliance 90% 92%90% 94% 92%91% Understanding 90% 91%92% 90% Usage 90% 89%88%90% 2
3 RCA for AFBC-2 breakdown on 20/07/2016 at 08:15:00 Hrs AFBC-2 breakdown on 20/07/2016 at 08:15:00 Hrs AFBC-2 stopped manually 1 st Why Due to ESP inlet duct leakage 2 nd Why Due to erosion in bottom inside of duct 3 rd Why Patching work done in duct Corrective Action Nishant Bajpai,Taresh Saytode,Bhanu Ram Verma Members Present Topic Duct will be replaced by new duct in next shut down Preventive Action Due to highly erosive nature of rice husk ash 4 th Why
WHRB-2 Shut Down Analysis (July-2016) Delay in WHRB-2 shut down due to man power shifted in working for AFBC-02 break down.
5 KPI Dashboard
Power Plant Audit – Progress Chart S.NoTitle Week –100Week-101Week-102Week-103Week-104Reason for low score 1 Compliance 92%90%94%92%91% RCA is not prepared for AFBC-2 break down, Line walk for July 2016 is not prepared 2 Understandin g 90%91%92% 90% Understanding is low due to line walk for July 2016 is not prepared 3 Usage 89%88%90% Usage is low in week 100 and 101 due to boiler operator sheet is not signed by Shift In charge and line walk sheet is not prepared and shut down sheet is not updated 6