SPM® 55 Module for Home Appliances

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Presentation transcript:

SPM® 55 Module for Home Appliances Motion Control System Team June 2014

In taking receipt of this Material, recipient acknowledges and agrees to maintain its confidentiality and use the material for the sole purpose of business endeavors with Fairchild.  Sharing with 3rd parties is prohibited.

SPM 55 Series Key features Leading Edge IGBT /Diode *SC rated FieldStop Trench IGBT Interlock / Shoot Through Protect *Arm Short protection fn. in 6-in-1 HVIC Outstanding ruggedness *SCWT > 15μs @normal / 5μs @worst mfg. Convenience *One side full circle locking hole Thermal detecting fn. *TSU/TSD function in LVIC Application optimized product lineup *Low VCE_SAT ver. / Low EOFF ver.

Introduction Circuit Diagram & Product Lineup Key Features Advanced FieldStop Trench IGBT Low Conduction Loss: Vce_sat 1.55 V typ.(normal ver.), 2.0 V typ.(fast ver.) Low Switching Loss: Eoff <30 μJ/A(normal ver.), <15 μJ/A(fast ver.) Superior Ruggedness: SCWT >15 μs @normal, >5 μs @worst Protection Functions Under-Voltage Lock Out for high-side & low-side Over-current & Short-circuit current protection Shoot-through protection(Interlock) function Thermal monitoring: TSU(Thermal Sensing Unit) function & TSD External Shutdown input function Better Reliability New 6-in-1 Gate Drive IC design for higher Noise, Surge immunity Meet ESD rating requirement: HBM 2 kV, CDM 500 V Design Convenience One side full circle screw mounting hole No side dummy pin for easier heatsink design Rating fSW > 10 KHz fSW < 10 KHz 600 V/ 5 A FNB50560T1 FNA50560T1 600 V/ 10 A FNB51060T1 FNA51060T3 600 V/ 15 A FNB51560T1 FNA51560T3

Package Design Two lead length option for different applications Package Size : 37.0 mm x 21.0 mm x 3.5 mm, Lead Count : 20 Leads Lead to Heat Sink Distance : 1.55 mm Zig-zag signal pin lay-out : to prevent lead short(solder bridge) during wave soldering process VS. Half circle Short Lead Option 9.50 mm Long Lead Option 14.00 mm One side closed locking hole : to make easy screw joining on board @heatsink mounting process

Interlock Function Shoot-through Protection [Timing Chart for inter-lock] Note 1 : LS-FIFO mode is the complementary operation of HS-FIFO mode. Note 2 : HS-noise mode is the complementary operation of LS-noise mode.

Fault-out pin function #17 Bi-directional multi-function Pin [Gate Drive IC Internal Block Diagram] Thermal Sensing Unit in 6-in-1 HVIC System fault out (FO) : OCP, TSD System Shutdown input from MCU System Shutdown MCU System fault out (FO) Thermal information Multi fn. Pin ; VF(#17)

Fault-out pin function Operating behavior Normal mode & TSD *Thermal Sensing Fault Out by false *Under Voltage Over current System Shut-down *Signal from MCU Stop operation by ‘0’ V input from external MCU Motor Out Return to driv Driving Triggering TSD @150℃ IC temp. Touch TSD level False Operation *UV,OC,IL Return to normal [V] FO pin Threshold 1.4 V typ. Release 2.0 V typ. Releasing TSD @140℃ IC temp.

Pseudo NTC function [ Fig.1 THVIC vs. VF as pull-up voltage VF [V] THVIC [ºC] THVIC [ºC] THVIC [ºC] [ Fig.1 THVIC vs. VF as pull-up voltage @ 4.7 kΩ of pull up resistor] [ Fig.2 THVIC vs. VF as pull-up resistor @ 5 V of pull up voltage] [ Fig.3 THVIC vs. VF as pull-up resistor @ 3.3 V of pull up voltage] Pseudo NTC is connected with shut-down input and pull-up resistance should be selected considering of HVIC temperature, because threshold voltage of shut-down input is tpy. 1.4 V. Therefore the recommended pull-up resistance is 4.7 kohm for 5 V pull-up and 3.3 kohm for 3.3 V pull-up voltage.

New FieldStop Trench IGBT Performance PT Planar Gate Emitter N+ P-base P-collector Collector P-base N+ Gate Emitter P-collector Collector NPT Planar Trench FS Trench *SPM3 V2 Series *SPM45 V1 Series / SPM3 V4 Series NPT Trench (~75 um) *SPM45 V3 Series / SPM 55 Series NPT Planar(~97 um) [IGBT Trade-off Curve]

New FieldStop Trench IGBT Short Circuit Ruggedness Test conditions : Vdc=450 V, Vcc=20 V, Tj=150degC Result : min. 6.4 us [FNB51060T Short Circuit Withstanding Time result] No. VDC[V] VDD[V] FNB51060T Imax [A] Imin [A] tsc [us] #1 300 15 36.4 26.4 16.2 16.4 #2 400 38.0 27.2 10.6 10.8 #3 16.5 46.4 35.6 7.8 25.6 8.0 Tsc=6.4 us [Fairchild SPM® 55 module SCWT @ Worst case]

Comparison data Overview SPM 55 Module vs. Competitor A Item SPM 55 Module FNB51060T (10 A fast ver.) Competitor A Sxxxxx10K60A (10 A) Note Size/Pin count 21 x 37 / 20pin 22 x 44.4 / 25pin VCE_SAT [V] @Ic 10 A, Tj 25℃ 2.0 V 2.7 V EOFF [uJ] 15 μJ /A 30 μJ /A Total Power Loss One module based @Ic=3.0 Arms 20.0 W 22.7 W VDC=300 V, VCC=15 V, FSW=16 kHz, MI=0.8, PF=0.9, SVPWM, Tj=125℃ SCWT (Short-Circuit Withstand time) >15 μs @normal >7 μs @worst 5.5 μs @normal 4 μs @worst Normal: VDC 300 V, VDD 15 V Worst: VDC 400 V, VDD 16.5 V Interlock function O Substrate / (Thermal resistance) Full mold / (*5.0℃/W) DBC (3.8℃/W) Thermal Sensing Pseudo NTC on Gate Drive IC NTC on Inner PCB

Comparison data Real Load Test SPM 55 Module vs. S-company Test Bench Condition IOUT waveform SPM55(FNB51060T) S-company(Sxxxxx10K60A) IOUT=3.0 Arms VDC=300 V, VCC=15 V, FSW=16 kHz, Tdead=1.5 μs IOUT=3.2 Arms VDC=300 V, VCC=15 V, FSW=16 kHz, Tdead=1.5 μs Heat-sink & DUT IOUT [Arms] FNB51060T Sxxxxx10K60A 3.0 Arms TA [℃] 28.1 28.2 TH [℃] 86.5 90 ΔT [℃] 58.4 61.8 3.2 Arms 27.3 26.1 90.9 93.3 63.6 67.2

Schedule Sample Plan & Target Release Schedule Sample & Code S Release Plan FSID Description Q2 2014 Q3 2014 Q4 2014 P4 P5 P6 P7 P8 P9 P10 P11 P12 FNB50560T1 5 A Fast ER CS Code S FNA50560T1 5 A Normal FNA50560T3K 5 A High Performance FNB51060T1 10 A Fast FNB51560T1 15 A Fast Code S  FNA51060T3 10 A Normal FNA51560T3 15 A Normal vehicle product

THANK YOU