A Decade of Data Scott Billman, Biogen Larry Kranking, Commissioning Agents, Inc. Jim McGlade, AIA, BHDP Architecture ISPE CASA Technology Conference March 31, 2016
Agenda Welcome Overview of FOYA Program Submittal Data Review 2005-2015 Industry Trends 2005-2015 Future Trends
FOYA Overall Winners
FOYA Program Overview Purpose Annual program that recognizes state-of-the-art projects utilizing new, innovative technologies to improve the quality of products, to reduce the cost of producing high-quality medicines, and demonstrate advances in project delivery Categories Equipment Innovation Facility Integration Operational Excellence Process Innovation Project Execution Sustainability Facility of the Future (beginning 2016) Submittals to date >150
Project Delivery Methods
Types of Facilities
Submissions by Regions
Facility Types - Asia
Facility Types - Australia
Facility Types – Europe
Facility Types – North America
Facility Types – South America
Submittal Data Review 2005-2015 Average Project Area 109,279 sf 10,156 sm Total Direct Costs $604/sf $6,459/sm Total Installed Costs $780/sf $8,359/sm Total Project Costs $843/sf $9,068/sm Submittal Data Review 2005-2015 ALL PROJECTS
Submittal Data Review 2005-2015 Average Project Area 128,667 sf 11,958 sm Total Direct Costs $767/sf $8,255/sm Total Installed Costs $948/sf $10,197/sm Total Project Costs $1,034/sf $11,121/sm Submittal Data Review 2005-2015 PARENTERAL Over 60% delivered by Design/Bid/Build method (highest) 25% submitted in 2011 1% under budget 11.5% Out-of-House Engineering fees 8.8% Construction Management fees
Submittal Data Review 2005-2015 Average Project Area 100,917 sf 9,379 sm Total Direct Costs $937/sf $10,082/sm Total Installed Costs $1,318/sf $14,180/sm Total Project Costs $1,571/sf $16,902/sm Submittal Data Review 2005-2015 BIOLOGICS 98% of submissions from North America and Europe 31% delivered by GMP method (highest %) 7% under budget 17.9% Out-of-House Engineering fees 12.7% Construction Management fees
Submittal Data Review 2005-2015 Average Project Area 53,472 sf 4,969 sm Total Direct Costs $451/sf $4,855/sm Total Installed Costs $487/sf $5,237/sm Total Project Costs $504/sf $5,421/sm Submittal Data Review 2005-2015 API 98% of submissions from North America and Europe 0% delivered by GMP method 7% under budget 7.3% Out-of-House Engineering fees 4.8% Construction Management fees
Submittal Data Review 2005-2015 Average Project Area 89,255 sf 8,295 sm Total Direct Costs $292/sf $3,142/sm Total Installed Costs $329/sf $3,537/sm Total Project Costs $330/sf $3,550/sm Submittal Data Review 2005-2015 LABORATORIES 63% of submissions from North America All delivery methods used 19% under budget 10.0% Out-of-House Engineering fees 6.2% Construction Management fees
Submittal Data Review 2005-2015 Average Project Area 139,096 sf 12,927 sm Total Direct Costs $281/sf $3,025/sm Total Installed Costs $340/sf $3,661/sm Total Project Costs $382/sf $4,113/sm Submittal Data Review 2005-2015 Oral Solid Dosage 67% of submissions from Europe All delivery methods used 5% under budget 14.2% Out-of-House Engineering fees (12% w/out largest project) 14.9% Construction Management fees (8% w/out largest project)
Industry Trends 2005-2015 Endless repositioning – mergers, acquisitions, & partnerships Average time to develop a drug > 10 years Clinical trial approval % rate R&D spending increased 28% Revenue increased 63%
Industry Future Trends Endless Repositioning will continue Projected growth – 5% annually Maturing Market Opportunities Biologics Growth Gene Therapy Disposables
Facility of the Future Constants Changes Still the last piece of the pill puzzle Premium for speed Changes Flexibility Sustainability Continuous manufacturing & quality verification Real-time release testing Technology
Discussion, Questions, Comments