WW OPS-18 Wonderware Solutions for Upstream Oil & Gas Presenters Abdy Jalilvand Paul James Nick Santucci Title slide [from Title Slide master] The title slide is available as a Title Master and the background and graphic elements are fixed. Text is editable for the slide heading and presentation details but the small compliance text exists in editable form only on the Title Master itself. This type area should be used only for the purposes of compliance text and should not be replaced by other content. Font, type size and colours are fixed for the Title Master style and should not be modified. Footer details Footer detail appear in the bottom-left corner of the slide and appear in fixed positions and order. Editing of the Footer details is done by accessing ‘Header and Footer’ under the ‘View’ menu in PowerPoint®.
Invensys Operation Management Upstream Oil & Gas solutions Overview Presenter: Abdy Jalilvand Upstream Business Manager – North America
Upstream Oil & Gas At-a-Glance Power Station Refining/ Petrochemical HPI Home Gas Distribution U O G Transport Oil & Gas Pipeline Processing LNG Terminal GTL LNG Gas Processing Production GOSP Well FPSO
Invensys Upstream Oil & Gas Solutions Well Field Application (WFA) Monitoring and Managing Gas wells (Version 2.0) Next release will be capable of handling Oil Wells Complete 49CFR Compliance solution leveraging the Invensys Portfolio A mature set of solutions combined with over 2 years of engagement with DOT Control Room Management (CRM) Business Process Management (BPM) Operator logs Shift Handover Lessons Learned Alarm Management
Invensys Upstream Oil & Gas Services 49CFR Audits We have been involved with the DOT since announcement of 49CFR This enables our team to know exactly what inspectors are looking for Greatly mitigates risk of fines by the DOT The client receives a report which can become their roadmap to compliance For an in depth review and recorded sessions on the Invensys 49CFR refer to: http://www.real-time-answers.com/49CFR/
Challenges in the Field Presenter Paul James Principal Solution Architect Upstream Oil & Gas
Challenges Overview Challenges to the definition of “upstream” SCADA Well field asset definition has changed Communication mean more than talking to the wells SCADA systems benefit from IT trends Health, Safety, Environmental and Engineering challenges Why Invensys/Foxboro
Well Field Assets Production Wells Injection Wells Compression Other Oil/Gas Wells Gas Separation Network Assets Oil Wells Water Gas Drying Weather stations Gas Wells Steam Generators Dam monitoring Water Wells Substations Pond monitoring Yield: Oil, gas, condensate, water, Injection gas or liquids Air coolers Tank farm Gas Analyzers Truck Load out Flame/Fire/Gas detection Access/Security Camera/monitoring Portable Generators Cathodic protection Sales meters/Lact Air quality
High number of assets over a large area
Some of what’s in common with the assets Management Communication Electronics Data Field, Supervisor Foreman Comm. channel Asset numbering I/O Server Operators Node ID RTU PLC Electronic Flow Meter Memory address Network Pressure, flow, temp, etc On/Off, hi/lo, run/stop Auto/man Historical data Flow/pressure control Aggregate data Condition Monitoring Advanced Controls Pipeline modeling Reservoir modeling Network Data Use what is in common in our System Platform objects
Invensys Well Field Application Interface – System Summary Field Office Select (Distributed Architecture) Current Focus “Current Summary” Tree View – Main Well Navigation. Select Well to be in Focus. Color indicates variance from Target Reporting Built In - Main System Summary shows current critical values per organization as configured in Tree View. All report displays use MS Silver Light Technology. User Logged In
Invensys Well Field Application Interface – Graphical Well Site View Field Office Select (Distributed Architecture) Tab Controls Select Function for Well In focus Well in Focus Tree View – Main Well Navigation. Select Well to be in Focus. User Logged In
Communication Challenges Multiple Protocols Multiple Telemetry methods Geography issues ABB Totalflow Serial Radio Mountains/Valleys Allen Bradley Ethernet radio Trees/Buildings Bristol Satellite Competing Frequencies Fisher FloBoss Leased lines Distance Fisher ROC Leased frequencies Local regulations Kimray Fiber/copper Modbus RS232, 485 Etc. + 50 Cellular Security Maintenance Other Implementing security Do I have to miss data, Then write a WO? Poor design Maintaining Security Who’s on my network Can I plan channel downtime Who’s not on my network Can I assign channel alarms to technicians Network Traffic conditions
Loss of comms, no power, cause: “Birds”
Lonely repeater site
Use what is in common to the assets To show relevant reports to personnel Organize reports by comm channel or asset type Use workflow triggers to initiate work orders Use workflow triggers to notify: A communication channels is under maintenance An asset is under maintenance
IT and Server Challenges Security Monitoring Authentication Managing Utilization High Availability Redundancy Server Administration
IT and Server trends Virtual Servers Virtual networks Managed hardware Reduces hardware costs, part of the redundancy plan, ease of administration. Virtual networks Better control of security, administration, monitoring, VLAN, VPN Managed hardware Remote administration, SNMP Simple network management protocol
Health Safety Environmental, and Engineering Challenges Virtualized environments Procedures for reporting Safe Work Permits Virtualization for Operator training Data from upstream for reporting such as: Generator runtimes Compressor runtimes Nox, Co2 ambient air quality. Isolation Procedures Access to data in new ways: Mobile devices MS SQL reporting Maintenance procedures Procedures involving safety interlocks Predictive Preventative Maintenance Process Safety Management Access to Modeling tools: PIPEPHASE, Romeo, more advanced controls. Plant or DCS types of services available in the field
Solution Overview Environmental Health/Safety Procedures for reporting Safe Work Permits Data from upstream for reporting such as: Generator runtimes Compressor runtimes Nox, Co2 ambient air quality. Isolation Procedures Procedures involving safety interlocks Maintenance procedures Process Safety Management
Engineering Virtualized environments Wonderware IntelaTrac
Summary DCS features are moving into the field Work flows triggered by the SCADA system Procedures and standards are moving into the field Mobile devices and intelligent software prompting the operator to follow procedures High personnel turnover, younger workforce New training methods (through virtualization). Access to “expert” systems though mobile devices.
Invensys/Foxboro Upstream Solution Mobile Data Triconex Safety Systems Foxboro RTU SCD2200 SCD2100 Foxboro Instruments
WFA Demo
ArchestrA Workflow Presenter: Nick Santucci Principal ArchestrA Application Consultant
Agenda What is ArchestrA Workflow Software? Key Elements Well field Alarm Management Demo © Invensys 17 September 2018
Our Customer’s Challenges… Responding to market dynamics (MoC) Driving higher levels of quality/consistency Managing compliance & regulation Coordinating with suppliers & vendors Enforce Best Practices Aging Workforce (capture domain) Increasing operational excellence Global pressure to improve safety, compliance, quality, productivity and cost are forcing companies to evaluate and improve their business processes.
What is ArchestrA Workflow Software? ArchestrA Workflow Software is an application that enables companies to automate processes that include people, operational, and business systems. ArchestrA Workflow Software enables companies to Model, Execute, Analyze and Improve work processes to drive higher levels of collaboration, productivity, and innovation.
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ArchestrA Workflow Software Model Process Designer Intuitive, visual modeling environment Out-of-the-box configurable workflow activities for common workflow tasks Processes can be imported from Microsoft Visio Supports complex branching and decision trees BPMN (Business Process Modeling Notation) compliant Forms Designer Model complex forms to collect or visualize data WYSIWYG editor enables end-users to create new forms or maintain existing forms Forms can be linked to, or initiate, workflows Supports use of Microsoft InfoPath® forms
ArchestrA Workflow Software Execute Workflow Execution Workflow task execution is seamlessly integrated with Invensys applications End-users interact with workflow tasks via Wonderware InTouch, web browser, smartphones, PDA, email, voice and IM Sophisticated human workflow management, calendar management and task escalation Comprehensive Microsoft Outlook integration Extensive 3rd party application integration capabilities Multiple Communication Channels
ArchestrA Workflow Software Analyze Business Activity Monitoring (BAM) Out-of-the-box activity reporting and activity monitoring views Associate workflows with BAM events Customizable Key Performance Indicators (KPIs) Standard out-of-the-box performance analysis Visibility to workflow instances and genealogy Proactive alerts of business exceptions and KPIs
ArchestrA Workflow Software Connectors & Accelerators ArchestrA System Platform Connector Extends standard objects in IDE with a workflow tab to configure workflow events Provides seamless integration of workflow design and administrative activities from within the IDE Provides ArchestrA graphic templates for task delivery and response Wonderware MES Connector Provides configurable workflow activity to transact with MES middleware, as well as retrieve data Enables MES middleware events to invoke workflows Wonderware IntelaTrac Connector Provides configurable IntelaTrac Action to invoke workflows Provides configurable workflow activity to invoke IntelaTrac web services
ArchestrA Workflow Software Connectors & Accelerators SAP Connector Provides configurable workflow activity that reads/writes information from/to SAP Exchanges data with SAP using standard RFCs/BAPIs BizTalk Connector Invokes workflows from BizTalk orchestrations for human workflow integration Invokes BizTalk orchestrations from workflows for advanced system integration SharePoint Accelerator Provides advanced workflow capability that seamlessly integrates SharePoint with your manufacturing processes
Well Field Alarm Management Demo
THANK YOU! Questions?