Solutions: Backup & Restore Agenda Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server Stefan Hoppe TwinCAT Product Management s.hoppe@beckhoff.com 20.09.2018 Beckhoff Automation

Backup / Update Scenarios Machine scenarios Standalone machine ...lonely in the world ...only „unqualified“ service employees Machine parc „High End“ Infrastructure Qualified IT department Software Update Operating system (Security / Service Packs / ...) SPS Updates / Features Life-Cycle Management Devices exchange with exact identical HW Devices exchange with functional identical HW Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

Backup / Update Szenarien Standalone machine Only unqualified service employees Availibility: worldwide location of the machine Intention: easy Update/Backup mechanism Solution: BECKHOFF Service Tool Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

Beckhoff Service Tool Enables easy handling of Update/Backup scenario Goal: No deep OS knowledge required Two options available C9900-H353 2 GB USB-Stick Beckhoff Service Tool (BST) C9900-H354 2 GB USB-Stick Beckhoff Service Tool (BST) incl. Acronis TrueImage integration ~ 1.7 GB free space on BST stick Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

Beckhoff Service Tool Cookbook Boot device with USB-stick (USB2.0 required) XPE protected CF cards in device are now accessable available as „second partition“ Proceed „Backup“ and/or „Restore“ scenario Backup Local : CF to BST-stick Remote : CF to destination in network Restore Local : from BST-stick (not THE stick but FROM stick) Remote : from destination in network Standard Shell Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Backup (1/5) BST C9900-H354 allows to select backup format Save via “TrueImage” or with “xCopy” Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Backup (2/5) Select partitions to be included Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Backup (3/5) Select target destination for the Backup-file Local on BST-stick or network Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Backup (4/5) BST C9900-H354 allows to provide password and compression Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Backup (5/5) Backup finished! Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Restore (1/5) Select Restore mode : TrueImage” or “xCopy” Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Restore (2/5) Select source to be “Restored” Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Restore (3/5) Select which partitions of source to be “Restored” Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Restore (4/5) Select target destination of Restore procedure Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Restore (5/5) Restore has finished ! Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Feature: Easy Mode (1/2) Handling still to complicate ? Make use of “Easy Mode” ! Cookbook: Configure “update & backup” once all settings will be stored in XML file enable “Easy Mode” Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Feature: Easy Mode (2/2) “Backup”/”Restore” will directly start predefined action “Enable Advanced” to switching back to full mode Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

BECKHOFF Service Tool Feature: Integration of customer tools Enable customer to integrate 3 tools (e.g. calibration tools) Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

Backup / Update Scenarios Machine park „High End“ Infrastructure Remote Updates by administrator Intention: Central release and administration of Software Solution: Microsoft Windows Update Server Services (WSUS) Beckhoff Management Server Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

Microsoft “Standard-Update” Microsoft Windows Update Server Services (WSUS) Microsoft Solution for central administration for Windows computer Required: Windows 2003 / 2008 Server Download of the Updates from Microsoft Target: Windows OS (like XP / XPE / Vista) Today no support for Windows CE Administrator Option: Release of induvidual Updates Option: Automatical Updates Option: Third Party Software Installations Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

TwinCAT Management Server Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server LAN How to manage multiple distributed CE devices ? Wish: easy, central diagnostic for maintainance, setup TwinCAT Management Server : initial remote setup of complete image customization of devices deploying TwinCAT projects without TwinCAT-environment 20.09.2018 Beckhoff Automation

TwinCAT Management Server Components: Management Server Configure scenario View status File Server („Public folder“) hosting files to be updated specific folders to be deployed to specific devices common folders to be deployed to group of devices UpdateService Runtime component required on device „the worker“ Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

TwinCAT Management Server Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server Update Manager with user friendly interface: Scan devices in network Define groups for different update scenarios, e.g.: groups for X86 or ARM based devices groups for Ethernet panels or headless devices one device per group for device specific settings … Define „Actions“ per group to be executed 20.09.2018 Beckhoff Automation

TwinCAT Management Server Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server Supported „Actions“: Update protected files, files in use Rename files Copy files / folders Reboot device, execute (start) applications Write into registry, register components 20.09.2018 Beckhoff Automation

TwinCAT Management Server Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server Expandable „Actions“: Script editor provides flexibility user to create his own scripts based on „basic-scripts“ 20.09.2018 Beckhoff Automation

TwinCAT Management Server Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server Push Poll / Pollintervall Execution of update Poll CE device can check cyclic (configurable) about new information Push Management-Server can download infos or can trigger CE devices to start poll 20.09.2018 Beckhoff Automation

TwinCAT Management Server Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server Status of update Management Server is always able to view status of CE devices 20.09.2018 Beckhoff Automation

TwinCAT Management Server Roadmap Technical preview code complete, internal improvements documentation, installation public beta available Release Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server Q1-08 Summer Q3-08 Q2 2009 20.09.2018 Beckhoff Automation

TwinCAT Backup Image? TwinCAT Backup Server: 20.09.2018 TwinCAT Backup TwinCAT Backup Server: Backing up and restoring data More flexibility compared to Image Tools (True Image) Files / Registry / User Accounts / ... Incremental Backup/Restore Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server Image? 20.09.2018 Beckhoff Automation

Solution: TwinCAT Backup Server 20.09.2018 TwinCAT Backup TwinCAT Backup Server: Backing up and restoring data Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server Image? Original PC NT 4.0 SP6 ISA Fieldbuscards 3Com network adapter Spare Part PC XP Professional PCI Fieldbuscards Intel network adapter Solution: TwinCAT Backup Server Restores data, restores OS settings, runs automatic installations, checks and updates scanner cards 20.09.2018 Beckhoff Automation

Solution: TwinCAT Backup Server 20.09.2018 TwinCAT Backup TwinCAT Backup Server: Automatic installation of PC Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server PC with OS TwinCAT Restore Component PC TwinCAT Installation and Configuration OS Settings made User setups (i.e. HMI) executed Solution: TwinCAT Backup Server runs installations without user interaction, generates TwinCAT boot data 20.09.2018 Beckhoff Automation

Solution: TwinCAT Backup Server 20.09.2018 TwinCAT Backup TwinCAT Backup Server: Automatic update of software Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server PC TwinCAT running System Manager Configuration PLC Project PC TwinCAT running System Manager Update PLC Project Update automatic Boot Project Generation Solution: TwinCAT Backup Server runs installations without user interaction, generates TwinCAT boot data, updates TwinCAT projects 20.09.2018 Beckhoff Automation

TwinCAT Backup Features save files/directories 20.09.2018 TwinCAT Backup Features save files/directories save Windows Registry entries save Windows user accounts and groups save network settings (TCP/IP address, computer name) integrate „silent mode“ setups save TwinCAT data ( Persistent Data, bootproject, TwinCAT Registry entries ) automatic check and update of PCI fieldbus cards (slots) automatic change of fieldbus cards (C1220 FC200x) split backup in multiple parts Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server 20.09.2018 Beckhoff Automation

TwinCAT Backup TwinCAT Backup Image Boots from CD Update Installation 20.09.2018 TwinCAT Backup Backup & Update scenarios Beckhoff Service Tool (BST) TwinCAT Management Server TwinCAT Backup Server TwinCAT Backup Image Boots from CD No,needs OS Yes Update Installation Yes, with setup No Incremental Backup/Restore No (?) Customizable Yes, XML based configuration TwinCAT support Yes, System Manager, bootproject .. No, fixed Fieldbus Cards Yes, check and update Integration Yes, COM Interface Backup Scheduling Yes, daily, on demand 20.09.2018 Beckhoff Automation