Tom Troy – Director, Ops & Execution Portfolio Segment WW OPS-05: Achieve World-Class Manufacturing with Wonderware Production and Performance Applications Tom Troy – Director, Ops & Execution Portfolio Segment Title slide [from Title Slide master] The title slide is available as a Title Master and the background and graphic elements are fixed. Text is editable for the slide heading and presentation details but the small compliance text exists in editable form only on the Title Master itself. This type area should be used only for the purposes of compliance text and should not be replaced by other content. Font, type size and colours are fixed for the Title Master style and should not be modified. Footer details Footer detail appear in the bottom-left corner of the slide and appear in fixed positions and order. Editing of the Footer details is done by accessing ‘Header and Footer’ under the ‘View’ menu in PowerPoint®.

World-Class Manufacturing & Production What Defines World-Class?? World-class firms are always examining their business processes and continuously seeking solutions to improve in key areas such as: Reducing Lead Times Shortening Time to Market Cost Cutting Exceeding Customer Expectations Streamlining Processes Managing the Global Operation

World-Class Manufacturing & Production What’s the Journey?? Organization Design Align their organization to satisfy the needs and wants of its customers in an effective, timely manner Eliminate organizational barriers to communication Performance Measurement Recognize the importance of measurement in defining the goals and performance expectations of their organization Relentless commitment to continuous improvement, which cannot be achieved without measurement

World-Class Manufacturing & Production What’s the Journey?? Information Systems Leverage world-class information systems for collecting, processing and disseminating data Operations Capabilities Capable of producing the right quantity, the right quality, at the right time, and at the right price Highly available production assets Quality All quality costs (prevention costs, cost of defects, etc.) are evaluated and held to the lowest reasonable sum “Zero defects” is the goal

Business/Operational Embedded Operational Processes Maturity Manual vs. Embedded Processes World-Class Organizations Embedded Business/Operational Process Followers in the Industry Value Manual Business Process Lean Process Time Begin Analysis Identify Improvement Change Complete Source ARC

World-Class Manufacturing / Production Status! The Supply Chain… Let’s Explore How Wonderware Production and Performance Offerings Enable Organizations to Achieve and Maintain World-Class Manufacturing / Production Status!

Wonderware’s Operational Management Approach Enabling the Journey to Operational Excellence Series of Functional Programs Asset, Safety, Env, Productivity, People Enable Horizontal Value Scenarios Across our Industrial Capability Acceleration to Result System Platform Information Server HMI Historian MES Ent Integration Batch Quality Asset Intelligence Mobile Reports Foundation of Capability for Solutions Enabling Sustainability Enabling Evolution on Journey

Operations & Performance Wonderware’s Operational Management Approach Production & Performance Offerings: Enterprise Integration Operations Management Enabling Decision Support Execution Intelligence Asset Intelligence Mobile MES Operations & Performance Quality Batch ArchestrA Workflow Platform Application Offerings: Industrial Platform Unifying Asset Model Single Scalable Platform Supervisory Control Central Integration Point HMI Information Server Historian System Platform Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems. These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence. These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence.

A Platform to Help Drive Sustainable Process Excellence & Results MES Inventory Work Orders Quality Recipe Maintenance OEE Operations Intelligence Dashboards for multi-site / db Any SQL source KPI’s , Benchmarks & analytics Process Data Temperature States Pressures Cycles Collaboration People & Systems Work Process Management Governance SoP’s, GMP’s Alerts, Escalations, Approvals Audit

Manufacturing Execution System Wonderware’s Operational Management In Context with the Supply Chain & Automation ERP PLM EAM SCM Business Level 4 Planning & Logistics Wonderware Enterprise Integrator Production & Performance Applications Manufacturing Execution System Level 3 Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems. These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence. These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence. Level 0, 1 & 2 Control Batch Continuous Discrete 3rd Party

Manufacturing Execution System Wonderware’s Operational Management In Context with the Supply Chain & Automation ERP PLM EAM SCM Business Level 4 Planning & Logistics Wonderware Enterprise Integrator Production & Performance Applications Manufacturing Execution System Level 3 Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems. These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence. These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence. Level 0, 1 & 2 Control Batch Continuous Discrete 3rd Party

Wonderware Batch Effectively Manages Flexible Batching Processes in Process & Hybrid Industries

Wonderware Batch Overview Business Value Increased Capacity through Optimal Utilization of Equipment and Materials Effective and Consistent Management of Complex Batch Processes Reduced Lifecycle Engineering Key Capabilities Flexible Recipe Definition and Management Sophisticated Batch Execution and Control Comprehensive Batch Genealogy FDA / 21 CFR Compliance

Wonderware Batch Features FDA / 21 CFR Process Management Complete Process Management for Regulated Industries Electronic Batch Record (EBR) 21 CFR Compliant Process Execution and Validation Batch Execution and Control Manages Process Equipment Arbitration Orchestrates the Execution of the Phases History and Validation of Batch Execution Captures Material Genealogy, Alarms and Batch Events Golden Batch Analysis Recipe Definition & Management Recipe Definition/S88 Ability to Define Formulas Define Recipe Process Operation Execution as Part of Recipe Enable Flexible Batch Recipes Recipe Definition and Management Process Execution and Validation FDA / 21 CFR Process Management (c) 2002 Invensys Systems, Inc. 15 18-Sep-18

Wonderware Batch Seamless Integration to Automation Extremely flexible and powerful batch management capabilities InBatch Server PHASE 1 PHASE 2 PHASE 3 Phases modeled within Control System MX communication PHASE 4 PHASE 5 PHASE 6 Phases modeled within System Platform Device Integration Device System Platform Extremely flexible and powerful platform and plant model

Manufacturing Execution System Wonderware’s Operational Management In Context with the Supply Chain & Automation ERP PLM EAM SCM Business Level 4 Planning & Logistics Wonderware Enterprise Integrator Production & Performance Applications Manufacturing Execution System Level 3 Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems. These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence. These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence. Level 0, 1 & 2 Control Batch Continuous Discrete 3rd Party

Improves Production Execution Consistency, Visibility, and Agility Wonderware Operations Improves Production Execution Consistency, Visibility, and Agility

Wonderware MES Operations Overview Business Value Foundation for Agile Production Processes Improve Production Consistency Empower Supply Chain Applications Enforce Compliance & Governance Key Capabilities Open, Modular, Scalable, Extensible Full-Featured MES Capability – “Dock-to-Dock” Real-Time Visibility to Production Activities Comprehensive Manufacturing Genealogy

Wonderware MES Operations Features Setpoint Management. Define Values (e.g. Min., Max., Nominal), Instructions, Comments and Work Instructions for each Setpoint Associate Setpoints with a Particular Work Center/Machine, a Material or a Procedural Step Download Setpoints to Automation Devices Work Instructions Define Electronic Folders with Associated Documents and Work Instructions (Multiple Versions) View Many Different Document Types (e.g. PDF, MS Documents, Web Page, etc.) Link Work Instructions and Documents to Products, Work Orders, Operations, Work Centers or Procedural Steps WIP & Inventory Management Define a Hierarchy of Storage/Stock Locations to Track Materials – Fixed or Moveable Track Materials as Bulk and/or Lot Based Assign Configurable “Grades” and “States” to all Materials Calculate and Enforce Expiry Dates Capture Complete Genealogy Trail of all WIP and Inventory Activities Step Execution Configure Steps (or Tasks) for each Operation within a Route Configure and Enforce Step Execution Order Attached Work Instructions to a Step Assign BOM Items to a Step Assign Machine and BOM Setpoints to a Step Configure Step Activity (e.g. Collect Data, Consume Material) Product Definition Import Product Definitions from External Applications Configure Multiple BOMs (e.g. versioned) for each Finished or Semi Finished Material Define Multi-Level BOMs Define Multiple Substitute Materials for each BOM Item Attach Work Instructions to Materials Order Management Create Work Orders Manually or Import from an External Application (e.g. ERP) Attach Routing Instructions, BOMs, BORs, Setpoints, SOPs, and Data Collection Requirements to a Work Order Capture Work Order Events (e.g. Status Change, Production, Consumption) at each Operation on a Process Route Sequence Work Orders Manually or through a Finite Capacity Scheduling (FCS) Application Product Definition Order Management WIP & Inventory Management Step Execution Setpoint Management Work Instructions (c) 2002 Invensys Systems, Inc. 20 18-Sep-18

Wonderware MES Operations Seamless Integration to Automation Operations Capability Object (OCO) Supports the following automated transactions: Create & execute jobs/orders Record production & consumption Create & transfer inventory Load specifications Record production events © Invensys 18 September 2018 (c) 2002 Invensys Systems, Inc. 21 18-Sep-18

Improves Asset Utilization, Increases Capacity and Empowers Operators Wonderware Performance Improves Asset Utilization, Increases Capacity and Empowers Operators

Wonderware MES Performance Overview Business Value Improve Asset Utilization (OEE) Reduces Capital Expenditures Increases the Capacity of Existing Assets Empowers Operators Key Capabilities Detect, Capture & View Utilization Events Manual & Automated Data Collection Real-Time Visibility to Production Performance Bottleneck and Root-Cause Analysis

Wonderware MES Performance Features Production Progress Provide a Clear Indication of Work Order Progress to the Operator in Real-Time Calculate OEE and Other Custom KPIs Estimate Expected Completion Date and Time Equipment Performance Calculate OEE for Equipment / Line Trigger Events and Display Analyze Event Frequency and Duration Assign What States Affect OEE Calculation Equipment Utilization Detect and Capture Utilization Events View Equipment Events Monitor and Record Equipment State Automatically or Manually Assign Reason Codes Equipment Utilization Equipment Performance Production Progress (c) 2002 Invensys Systems, Inc. 24 18-Sep-18

Wonderware MES Performance Seamless Integration to Automation Utilization Capability Object (UCO) Provides the following capability: Configure utilization events to collect for each asset Automatically captures event data (start/stop time, etc.) Automatically collects production performance data © Invensys 18 September 2018 (c) 2002 Invensys Systems, Inc. 25 18-Sep-18

Manufacturing Execution System Wonderware’s Operational Management In Context with the Supply Chain & Automation ERP PLM EAM SCM Business Level 4 Planning & Logistics Wonderware Enterprise Integrator Production & Performance Applications Manufacturing Execution System Level 3 Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems. These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence. These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence. Level 0, 1 & 2 Control Batch Continuous Discrete 3rd Party

Wonderware Quality Improves Product Quality and Consistency Through Real-Time SPC and Analysis

Wonderware Quality Overview 6 Business Value Improve Quality and Consistency, Reduce Process Variation Identify, Correct Deviations in Real-Time Meet Regulatory, Customer Compliance Key Capabilities SPC Alarms, Alerting and Charts Integrated Specification Management Sample Plan Definition, Execution

Wonderware Quality Features Statistical Process Control (SPC) Standard Run Rule Selection SPC Charts – Xbar Range and Sigma, Moving Average, X Individual, p/np/c/u/DPMO Feedback of Control Rule Violations Additional Operator Data Collection (e.g. Comments) Sample Plan Definition Management Import the Sample Plan from an External Source (ERP/PLM) Configure “What” Characteristics to Collect Configure “When” the Characteristics Should be Collected Select from Multiple Frequency Types: Time, Qty, Event, etc. Attach Multiple Frequency Types to a Sample Plan Sample Plan Execution Management Sample Collection Notification View Sample Details & Recorded Data Additional Sample Request Generation Manual or Automatic Sample Collection Specification Management Import Specifications from an External Source (ERP/PLM) Define Product and Process Specifications in the Context of Materials, Equipment, and Operations Define and Attach Characteristics (Variable & Attribute) Define Specification Overrides Specification Management Sample Plan Definition Mgt. Sample Plan Execution Mgt. Statistical Process Control (SPC) (c) 2002 Invensys Systems, Inc. 29 18-Sep-18

Manufacturing Execution System Wonderware’s Operational Management In Context with the Supply Chain & Automation ERP PLM EAM SCM Business Level 4 Planning & Logistics Wonderware Enterprise Integrator Production & Performance Applications Manufacturing Execution System Level 3 Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems. These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence. These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence. Level 0, 1 & 2 Control Batch Continuous Discrete 3rd Party

Wonderware Mobile Accelerates & Sustains Operations Improvements Through Mobile Work Task Management

Wonderware Mobile (IntelaTrac) Overview Business Value Improve Uptime, Safety & Reliability Accelerate & Sustain Process Improvements Reduce Maintenance Costs for Instrumented & Non-Instrumented Equipment Key Capabilities Work Task Management & Workforce Scheduling Optimization Paperless Work Management Plant Maintenance & Turnaround Management Dynamic Rounds, “System of Mobile Execution”

Wonderware Mobile (IntelaTrac) Features Procedure/Work Task Execution Operator Rounds Equipment Inspection Health, Safety and Environmental Rounds Security Rounds Mobile On-The-Job Learning Quality Data Collection Etc. Procedure/Work Task Configuration and Scheduling Procedure/Work Task Execution Audit Reporting, Exception Mgt., Performance KPIs 3rd Party Integration (e.g. EAM, Historian, etc.) (c) 2002 Invensys Systems, Inc. 33 18-Sep-18

Wonderware Mobile (IntelaTrac) Content Management External Systems (Historian, InFusion, LIMM, etc.) Database Server Traditional Approach Procedure Builder Synchronization Server Configuration Scheduling Execution Storage IntelaTrac Other Systems Schedule Manager Mobile IntelaTrac

Manufacturing Execution System Wonderware’s Operational Management In Context with the Supply Chain & Automation ERP PLM EAM SCM Business Level 4 Planning & Logistics Wonderware Enterprise Integrator Production & Performance Applications Manufacturing Execution System Level 3 Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems. These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence. These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence. Level 0, 1 & 2 Control Batch Continuous Discrete 3rd Party

Access, Aggregate, Contextualize and Visualize Operations Metrics Wonderware Intelligence Access, Aggregate, Contextualize and Visualize Operations Metrics

Wonderware Intelligence Overview Business Value Strategic manufacturing decision support platform Synthesizes and transforms disparate data into “contextual information” Enables continuous improvement across the manufacturing enterprise Key Capabilities Visualization through an easy to configure dashboard – self service access Model KPIs to meet specific business objectives Collaborate and share metrics through a web-based dashboard

Wonderware Intelligence The Strategy… 18-Sep-18 Wonderware Intelligence The Strategy… Production/Process Information Platform User-friendly Configuration & Administration Incremental approach Share content & Collaborate Wonderware & Non-Wonderware Data sources Self-service access to information & content authoring Strategy Simplify, simplify, simplify… Create an information platform as the central point of access for all production/process information. Target all end-users in enterprise Incremental, integrated approach (start small and add pieces as needed…) Transform data into information (end-user perspectives) Enable end-users to build and share their information views Enable systems collaboration Key Attributes End-User friendliness Easy to use and configure Open Access any data source Flexibility Support variety of user needs in enterprise Integration Integrate and re-use existing content Collaboration Share knowledge amongst users Enable communication between systems Benefits An integrated solution that evolves Iterative implementation of solution Integrate content from previous iterations Scale from few users to enterprise (c) 2002 Invensys Systems, Inc.

Wonderware Intelligence The “Consumers”… ∑ Put in context data from various sources and compute metrics Flexible, near-real time dashboards Plant Manager Ad-hoc analysis, drill-down, drill-through Process Engr. Consolidated reports, comparison across sites VP of Ops

Manufacturing Execution System Wonderware’s Operational Management In Context with the Supply Chain & Automation ERP PLM EAM SCM Business Level 4 Planning & Logistics Wonderware Enterprise Integrator Production & Performance Applications Manufacturing Execution System Level 3 Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems. These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence. These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence. Level 0, 1 & 2 Control Batch Continuous Discrete 3rd Party

Framework for Modeling, Executing and Measuring World-Class Processes ArchestrA Workflow Framework for Modeling, Executing and Measuring World-Class Processes

ArchestrA Workflow Overview Business Value Enable Change, Improve Process Agility Improve Procedural Quality & Consistency Adhere To and Enforce Regulatory Compliance Increase Collaboration Across People & Systems Key Capabilities Digitally Capture, Institutionalize Best Practices Sophisticated Human Workflow Management, Calendar Management and Task Escalation Seamlessly Embedded into Invensys Applications and 3rd Party Applications

ArchestrA Workflow Features Connectivity Wonderware – System Platform (Application Server and Historian), MES and IntelaTrac Microsoft – BizTalk, SharePoint, Office, and Outlook SAP (RFCs and BAPIs) Extensibility for Creating Custom Connectors Execute: Manage & Escalate Tasks Seamless Workflow Task Execution with Invensys Applications Multiple Task Execution Channels: Wonderware InTouch, Web Browser, Smartphones, PDA, Email and IM Human Workflow Management, Calendar Management and Task Escalation Comprehensive Microsoft Outlook Integration Analyze: Find Bottlenecks, Get Alerts Out-of-the-Box Activity Reporting and Monitoring Views Associate Workflows with BAM Events Customizable Key Performance Indicators (KPIs) Standard Out-of-the-Box Performance Analysis Visibility to Workflow Instances and Genealogy Proactive Alerts of Business Exceptions and KPIs Model: Create Processes, Forms & Reports Intuitive, Visual Modeling Environment Configurable Workflow Activities for Common Workflow Tasks Extensibility for Creating Custom Activities Model Complex Forms to Collect or Visualize Data Forms can be Linked to, or Initiate, Workflows Model: Create Processes, Forms & Reports Execute: Manage & Escalate Tasks, Coordinate Resources Analyze: Find Bottlenecks, Get Alerts Connectivity (c) 2002 Invensys Systems, Inc. 43 18-Sep-18

ArchestrA Workflow Delivering Effective & Sustainable Processes Value Proposition: Process Governance Knowledge Management Process Agility Dynamic Change Mgt. Process Responsiveness Rapid Innovation Continuous Improvement People & System-Centric Collaboration Real-time Decision-Support

Manufacturing Execution System Wonderware’s Operational Management In Context with the Supply Chain & Automation ERP PLM EAM SCM Business Level 4 Planning & Logistics Wonderware Enterprise Integrator Production & Performance Applications Manufacturing Execution System Level 3 Core software platform and application offerings deliver the common integration and application baseline that enables both operations within the plant or production environment and the integration with the higher level components of your operation – including your business systems. These offerings extend the Control and Asset capabilities to also address key elements of Productivity Excellence. These components are also key underlying enablers for other Invensys solutions that address environment and safety excellence. Level 0, 1 & 2 Control Batch Continuous Discrete 3rd Party

Wonderware Enterprise Integrator Facilitates Integration of Plant Floor Applications to Enterprise Solutions

Wonderware Enterprise Integrator Overview Business Value Reduces Integration Cost via Standards Based Integration (e.g. B2MML, etc.) Increases Inter-Operability Between Disparate Applications Enables Business Continuity Key Capabilities Configurable and Extensible Messaging Framework Guaranteed Message Delivery Advanced Message Management & Administration

Wonderware Enterprise Integrator Features Configurable and Extensible Messaging Framework Transforms & Delivers Messages to Multiple Applications Out-of-the-Box Message “Plug- ins” Reduce Integration Effort Mediates and Guarantees Data Exchange – Store & Forward (c) 2002 Invensys Systems, Inc. 48 18-Sep-18

Wonderware Enterprise Integrator Architecture

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