WHY SAFESTERIL ? Continuous thermal sterilization is the main alternative to irradiation (UV, ionization, micro-waves) and chemical treatments. Safesteril®

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Presentation transcript:

WHY SAFESTERIL ? Continuous thermal sterilization is the main alternative to irradiation (UV, ionization, micro-waves) and chemical treatments. Safesteril® is an innovative and patented Turn Key Continuous Steam Pasteurization Process developed by ETIA for spices, herbs, tea, or any other ingredient, dried vegetables, dried fruits, cereal or any other ingredients. To guaranty the best treatment, Safesteril®, process includes: Perfect control and regulation of dwell time and temperature profile of the product during the pasteurization process Good mixing of the product in order to have the most efficient and homogeneous treatment Total control of product’s humidity by a unique dry steam process No condensation flash cooling section for a quick and safe final product for a better packing operation.

THE PROCESS Feeding & Dosing Steam Sterilization Flash Cooling Control Traceability Inspection & Cleaning Safesteril® has been design to answer most demanding HACCP and Quality Management Protocol. All equipments and devices of the process are design to give complete and total possibility of inspection and cleaning.

THE PROCESS STEAM STERILIZATION Product is conveyed and quickly heat to the setting temperature by a worm electrical screw conveyor. Control of temperature of the product is given by regulation on the electrical power supply deliver to the screw by a PID system. Dwell time is also perfectly adjust by monitoring the frequency drive of the screw gear motor. Steam is injected uniformly into the chamber in order to improve pasteurization and control product moisture content. Small quantity of steam (3 to 10% of nominal product capacity) is needed since bigger part of energy is given by the screw. Due to the combination of electrical heating screw conveyor and steam injection, no condensation of steam on product occurs and no drying section is then needed. FLASH COOLING The FRIGOMIX® cooling (ETIA patent) is based on the circulation of chilled water into the screw, and the percolation of a conditioned air (temperature and humidity) through the product. The result is a flash cooling of the product without any condensation for the preservation of microbiological and organoleptic qualities.

PATENTED SPIRAJOULE Screw temperature Monitoring Electrical power and Temperature Connection Electrical power Connection Torque limiter Heating screw with paddles for mixing Steam injection pipe (3 to 10% of nominal flow rate @ 4 bars)

PATENTED Flash Cooling: 100°C to 18°C within less than10mn FLASH COOLING FRIGOMIX PATENTED Flash Cooling: 100°C to 18°C within less than10mn No Condensation, No flying dust Easy for cleaning and inspection NO MICROBIOLOGICAL GROW EFFECT

QUALITY MANAGEMENT Safesteril® process integrates performing softs tools wich provides a full traceable management : lot number and operator identification, products informations, real time follow up and operating conditions parameters, in particular time vs temperature, data base, recording...

All shapes are treated like cuts, peelings, seeds, powders, fibers... THE TREATED PRODUCTS Safesteril® process is able to treat all types of products like spices, herbs, ingredients, seeds, plants All shapes are treated like cuts, peelings, seeds, powders, fibers... RESULTS Safesteril® have already been installed worldwide as thermal continuous pasteurization process dedicated to a various and numerous kind of product such as spices, herbs, tea, dry fruits, dried vegetables or fruits, cereals, seeds, … for capacity from 250 kg/hr up to 2000 kg/hr. Depending on product specifications and test results, Safesteril® can guaranty the following microbiological performances and results: TPC (aerobic form) 1 to 3 log (reduction) Yeast & Mould 1 to 3 log (reduction) Salmonella none in 25 gr E. Choli <10 (final) Coliforms <100 (final)

CAPACITY Safesteril 600 Safesteril 450 m3 / h Safesteril 315 Safesteril 215 minute

QUALITY MANAGEMENT

Flexible and adapted to: THE PROCESS Flexible and adapted to: factory layout process configuration product type and capacity

More than 30 units already installed (France, Germany, China, Canada, Great Britain, Scotland, Belgium, Japan, Finland, Indonesia, Taiwan) From 50 up to 3000 kg/h, > 30 000 ton/year treated

ICON Switzerland Germany China SUBSIDIARIES Japan DISTRIBUTORS USA Manufacturing China SUBSIDIARIES Service and Asia distribution France Japan DISTRIBUTORS ETIA Carrefour Jean Monnet BP 20101 60201 COMPIEGNE cedex FRANCE Tel. : +33 3 44 86 44 20 Fax : +33 3 44 86 27 86 Contact E mail : olivier.lepez@etia.fr www.etia.fr USA ICON Taiwan