SHALE GAS INNOVATION CONTEST

Slides:



Advertisements
Similar presentations
Copyright © Rational Energies, LLC 2009 Waste To Fuels Company Overview.
Advertisements

Petroleum and Gas Processing(TKK-2136)
Development in TIPS RAS of novel advanced processes for conversion of gaseous feedstock and polymer wastes to value- added chemical products INOVACE 2013.
BioAsia Presents Coal to Diesel Conversion Local - Environmental - Profitable.
SHALE GAS INNOVATION CONTEST May 7, Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.
Convert Bottom-of-the-Barrel to Diesel and Light Olefins
Coal Gasification : A PRB Overview Mark Davies – Kennecott Energy Outline Background – Our Interest History – Development of IGCC Current status – Commercial.
Catalytic cracking Catalytic cracking
Cleaner Coal Technologies Theo L.K. Lee Hydrocarbon Technologies, Inc. (A Wholly Owned Subsidy of Headwaters Corporation) June 10, 2003 Woodrow Wilson.
Global drivers and process innovation for ‘unconventional’ conversions
Renewal Fuel from Biomass Waste UC Discovery/West Biofuels Research Project: “An Investigation of a Thermochemical Process for the Conversion of Biomass.
Striclty for educational purposes Final project in M.Sc. Course for teachers, in the framework of the Caesarea –Rothschild program of the Feinberg Grad.
Direct Oxidation of Methane to Methanol
Group 6: Jacob Hebert, Michael McCutchen, Eric Powell, Jacob Reinhart
Oil refining and its Products
Big West of California, LLC Bakersfield Refinery REFINING 101
Title: Coal Cowboy Duration: 00:12:51 Link: engr
Constandinos Mitsingas.  Overall Process  Syngas Production  Fischer Tropsch Process  Fischer Tropsch Reactors  Chemical Reaction Catalysts  Products.
SynGas Gasifier ALTERNATIVE ENERGY Technology Presentation.
THE CHEMICAL INDUSTRY Revised from:
Production of Syngas and Ethanol Group II. Definition of Syngas Syngas is the abbreviated name for synthesis gas. It is a gas mixture that comprises of.
How can plant biomass become fuel? Ethanol Biodiesel Burgeoning (expanding) Technologies – DMF – Butanol – Fischer Tropsch.
Hydrogen from Renewable Fuels by Autothermal Reforming: Alcohols, Carbohydrates, and Biodiesel Lanny D. Schmidt Department of Chemical Engineering and.
Sustainability – A Key Competitive Advantage in Petrochemicals Venki Chandrashekar Cori Demmelmaier.
The Role of Innovation in US Gulf Coast Competitiveness The Future of the Gulf Coast Petrochemical Industry Global Energy Management Institute University.
Economic Analysis Introduction Motivation Process Flow Diagram Design Basis/Block Flow Diagram Environmental Analysis We have taken advantage of the arbitrage.
Ansaldo Ricerche S.p.A. Carbon Dioxide capture Berlin, March 2008.
Plot Summary Petroleum coke is a major byproduct that historically has been used as a substitute for coal in power production or as a fuel in cement manufacture.
XtL – the Topsøe Approach. 2 Presentation outline  General introduction –Haldor Topsøe –What is XtL? –Focus of this presentation  Building blocks –Gasification.
The Oil Industry.
Biodiesel Fact Sheet Transesterification The most well-established technology for biodiesel production is transesterification. The process involves filtering.
Plot Summary Petroleum coke is a major byproduct that historically has been used as a substitute for coal in power production or as a fuel in cement manufacture.
Integrated Energy Production Using a Fuel Cell System for a Crewed Space Base Station EERC Energy & Environmental Research Center ®
Integrated Energy Production Using a Fuel Cell System for a Crewed Space Base Station.
PRODUCING GASOLINE FROM AIR AND WATER SAKINA BABAYO ARDO A PETROLEUM PRODUCT ANALYSIS AND EVALUATION. SAKINA BABAYO ARDO A PETROLEUM PRODUCT.
“ The Solution to Future Fuel”. The Fischer Cats Ali Al Musabeh Auto-Thermal Reactor Specialist Faraj Almarri Auto-Thermal Reactor Specialist Mohammed.
How Much Oil?. In the United States, plastics are not made from crude oil They are manufactured from petroleum products, which include liquid petroleum.
Microchannel Fischer-Tropsch for Biomass-to-Liquids Green Chemistry Conference June 25, 2008 Jeff S. McDaniel.
Abstract Petroleum coke is a major byproduct that historically has been used as a substitute for coal in power production or as a fuel in cement manufacture.
RCGI RESEARCH CENTRE FOR GAS INNOVATION CLEANER ENERGY FOR A SUSTAINABLE FUTURE.
Carbon, Climate, & Energy Resources Unit 4 Carbon Dioxide Production from Burning Fossil Fuels Pamela J. W. Gore, unit author.
Team Echo Leader: Matt Levy
Gas To Liquids Test Facility
Fischer-Tropsch Reaction Kinetics
Name: Aditi Trivedi Enrollment no
Betül GÜRÜNLÜ Istanbul Technical University
The oil industry Wan Chi Chao (Jessie) 12F.
Fischer-Tropsch Synthesis
Making Hydrogen with Nuclear Energy for Liquid Fuels
Syngas to Liquids (SGTL) Plant
Lecture Outline - Sulfuric Acid
Conversion Process: Catalytic cracking Hydrocracking Thermal cracking
Global Refining – Key Strategic Challenges and Opportunities –
Crude oil Treatment process
Dry Reforming of Methane by The Reformation
Petroleum and Gas Processing(TKK-2136)
Hydrocracking.
Gasoline Manufacturing Processes
Nuclear Hydrogen Production Program in the U.S.
Crude oil Treatment process
LO: I understand what is meant by a fuel and combustion.
Hydrocracking.
Conversion Processes: Cracking
Hydrocracking.
MarketsandMarkets™ Presents Refinery Catalyst Market by Type, Ingredient & Region 2/20/2019Kailas Suryawanshi1.
Cracking and related refinery processes
Petroleum and Gas Processing(TKK-2136)
Conversion Processes: Cracking
Syngas Market Research Report - Forecast to 2023 Industry Survey, Growth, Competitive Landscape and Forecasts to 2023 PREPARED BY Market Research Future.
2.3 Optimizing Production Chemical Industry
Presentation transcript:

SHALE GAS INNOVATION CONTEST May 7, 2013

Company Background Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600 Pyrochlore catalysts for hydrocarbon fuel reforming US 8,133,463 Pyrochlore-type catalysts for the reforming of hydrocarbon fuels Patent Applications filed in Europe, China and India Six employees and advisors Partnership with NETL for catalyst synthesis and catalyst testing Seed Funding through Innovation Works Alternate Energy Translation Grant Agreement Innovation Adoption Grant Agreement Angel Financing through Crimson Hill, LLC Overview of company

THE PYROCHLORE TECHNOLOGY Technology Solution THE PYROCHLORE TECHNOLOGY Individual surface atoms in the PCC catalyst impart unique properties and require less precious metals Atomically-dispersed catalytic atoms yields very high activity and resistance to poisons Long term activity for diesel reforming with excellent resistance to sulfur poisoning (fuel cell applications) Extraordinary activity for natural gas reforming to hydrogen (refining applications) A conventional catalyst is formed with metal clusters sitting on a support surface

Solution: Catalyst / Reformer Combination PCC Pyrochlore Catalyst has unique properties that yield: Unparalleled performance for converting hydrocarbons to syngas: Partial Oxidation Autothermal Reforming Steam Reforming Resistance to deactivation by carbon formation and sulfur poisoning Stability at very high temperatures Very low metal contents – atomic dispersion A wide range of metal and promoter combinations for different reactions – partial oxidation, autothermal reforming and steam reforming of hydrocarbons What about efficacy at lower temperatures (setting up the potential to lower process operating temperatures?)

The Driving Force of Price Differentials between NG and Oil $4,00/MCF = $23.20 BOE Market overview: Shale has caused a decoupling of NG and oil. Question 1: Is this sustainable (operating technologies related to gas production and environmental remediation Bottom-up (production related): Water treatment Controllers for better operations Maintenance related technology Leak detection Question 2: How can we capitalize on this de-coupling Focus on expanding markets for NG products $100/bbl creates a 4.2X price differential

Price Differential Creates Opportunities   Price Differential Creates Opportunities Gas Conversion to Fuel and Chemicals Natural Gas Refining Wax Syngas Fischer-Tropsch Hydrogen NG as feedstock… Chemicals Diesel/Kero Fertilizers Naphtha Methanol Fuel Cells Light Gases Formaldehyde DME Gasoline Methyl Acetate Acetic Acid Ethylene Propylene Polymers Acetic Anhydride Vinyl Monomer Ketene Esters

Hydrogen Market Opportunities Hydrogen is essential to many refinery and chemical processes Refining Global demand 30 million tons hydrogen / year Upgrading of diesel and gasoline Sulfur and metals removal from petroleum Chemicals Global demand of 25 million tons / year Ammonia Hydrogenation of Fats / Oils Metallurgy Where is Sud Chemie? Strong growth in refinery and chemical hydrogen generation catalysts* : Catalyst market $1.2 billion CAGR: 6.3% (2011 – 2018) Market dominated by Johnson-Matthey BASF Haldor-Topsoe Air Liquide (hydrogen) * Wintergreen Research Inc. Drivers for increased hydrogen demand** Focus on efficiency and cost reductions Heavier crudes Cleaner fuels Changing trends in fats/oils hydrogenation * * IHS Research

Specific Project: Making Syngas from NG and CO2 CO2 is Greenhouse Gas produced through oil/gas recovery and by conversion processes Many conversion processes generate excess heat and CO2 especially methanol and Fischer-Tropsch Need an integrated system that balances heat and CO2 production in conversion processes to maximize efficiency and lower cost Excess heat can be used for reforming natural gas with carbon dioxide However, carbon formation and operability problems limit the ability of conventional technology/catalysts to reform methane with CO2 Reformers are the most capital intensive component of conversion processes. Our catalyst can handle the higher temperatures and higher carbon content. This leads to: - Re-capture of excess heat CO2 recapture Both with a lower cost catalyst.

Validation of the Concept Typical Catalyst PCC work (conducted at LSU).. Dry reforming with CO2 Red dot line is typical traditional catalyst 750 C, 24,000 hr-1 GHSV From Master Thesis of Sarthak Gaur, Louisiana State University, Dept. Chemical Engineering, May 2011

Efficient Utilization of Process Heat NG O2 Conversion Process Reformer Syngas NG Partial Oxidation and Conversion Process generate heat CO2 Reforming requires heat System is balanced consistent with the Conversion Process CO2 Separation Products

Project Activity Scoping Study Using a simple fixed bed reactor with single PCC catalyst , evaluate a matrix of NG: O2 : CO2 ratios measuring resultant syngas ratio, catalyst longevity and carbon formation Evaluate a graded bed reactor with partial oxidation catalyst followed by the PCC pyrochlore catalyst under the same matrix of feed compositions as #1. Design small cross-flow and counter-flow channel reactors using partial oxidation catalyst separate from PCC pyrochlore catalyst Objective—Validation of Reformer Concept Conversion targets reached Lifetime performance established through accelerated testing Projected cost savings refined Will combined reforming generate long term sustainable performance at desired syngas ratios ? What are the optimum NG : O2 : CO2 ratios? If the reactions must be separated, what is the best reformer design? What product will we be making?

Projected Use of Funds Activity Grant $ Company $ Total $ Catalyst Optimization $3,000 $9,000 $12,000 Concept Feasibility - Review CO2 test conditions $6,000 $10,000 - Confirm lifetime stability $4,000 $8,000 Reformer Design Work $2,000 $14,000 TOTAL $25,000 $50,000 Will combined reforming generate long term sustainable performance at desired syngas ratios ? What are the optimum NG : O2 : CO2 ratios? If the reactions must be separated, what is the best reformer design? What product will we be making?

Summary Patented technology that atomically embeds metal catalyst into a crystal lattice Makes existing NG reforming applications better by: Lowering catalyst costs by using less metal (especially important in precious metal catalyst applications) Operating at better oxygen to carbon ratios (extreme refractory properties / high temp stability) Resistance to poisoning (carbon / sulfur) Unparalleled longevity Opens new markets that were not possible with legacy catalyst technology Fuel Cell applications The reforming of NG into syngas with beneficial reuse of heat and CO2 Will combined reforming generate long term sustainable performance at desired syngas ratios ? What are the optimum NG : O2 : CO2 ratios? If the reactions must be separated, what is the best reformer design? What product will we be making?

Contact Information Steve Gallo: sgallo@pyrochemcatalyst.com 919-491-0913 Jeffrey Harrison: jbharrison@pyrochemcatalyst.com 919-349-7145 Our Appreciation and Thanks to the Shale Gas Innovation Center and Contest Sponsors