Making the Future Novel Solutions for Manufacturing Processes

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Presentation transcript:

Making the Future Novel Solutions for Manufacturing Processes Department of Mechanical Engineering Making the Future Novel Solutions for Manufacturing Processes + - Shokrani, A., 2016 Assistant Professor

Machining parts Aircraft aeroframe Automotive Jet engine and gas turbine Medical implants Photonics Electronics and optoelectronics MEMS Oil & Gas Consumer products Space

Today’s Manufacturing 256 tonnes of titanium is bought for A380 Only 77 tonnes of titanium flies on A380 It takes 24 hours to machine 36 cutting tools are used Pylon spar

+ - Making the Future Increase productivity Novel solutions for making future: Disrupt the manufacturing processes Increase productivity Reduce environmental and health impacts Reduce manufacturing costs Make future materials manufacturable Tesla Giga Factory

Material Cutting

Material Cutting

Material Cutting

Material Cutting

Cutting chips

Machining Specialist Alloys

Cryogenic Machining

Cryogenic Machining

5x increased productivity Cryogenic Machining 1.5x Increased tool life 5x increased productivity

Hybrid Cooling

Hybrid Cooling Cryogenic + Minimum quantity Lubrication (MQL)

Hybrid Cooling

Hybrid Cooling

Hybrid Cooling When we started, adding 15min to 45min tool life was a dream!

256 tonnes of titanium is bought for A380 Just an example… 256 tonnes of titanium is bought for A380 Only 77 tonnes of titanium flies on A380 It takes 24 hours to machine 36 cutting tools are used Pylon spar

Additive Manufacturing

START Subtractive Technologies for Additively Realised Test parts

Particle Accelerator

Additive Solutions for Subtractive Problems

Concurrent Modelling/Decision Making Self Aware Tools Vision AI

Thank You