FINN-POWER e-technology - 14 years of excellence

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Presentation transcript:

FINN-POWER e-technology - 14 years of excellence 19 September, 2018 NEW E6 FINN-POWER e-technology - 14 years of excellence 19/9/18 All Rights reserved - Antti KuusisaariAll Rights reserved, Antti Kuusisaari

All Rights reserved - Antti Kuusisaari 19 September, 2018 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

e-technology 14 years of exellence 19 September, 2018 First E5 introduced 1998 Servo electric punching 480hpm Upforming with programmable NC axis Touch screen Windows based GUI ISC, Intelligent Stroke Control 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

e-technology 14 years of excellence 19 September, 2018 NEW E6 13-series offers as standard: High speed punching with full programmability 1,000hpm Low noise level – 20 or 30 ton punching force available 3 clamps and PCS (optional 4) Fast indexing 250 rpm Full 3 m working area without repositioning (6 m with one repo) 150m/min positioning speed (X+Y) Touch screen Windows XP based with Tulus user interface ISC, Intelligent Stroke Control - automatic tool length measuring Indexable upforming with newest forming modes (option) Central lubrication + no oil and filter changes Easy loading with 4 pins Full range of options available Express, Compact Express & LST with storage connections 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

running costs E6 vs. C6 costs E6 0,4 € /h 0,25 € /h 0,65 € /h 19 September, 2018 nergy costs Maintenance Total costs E6 0,4 € /h 0,25 € /h 0,65 € /h C5 (F4) 1,03 € /h 0,50 € /h 1,53 € /h C5 (F3) 2,39 € /h 0,55 € /h 2,94 € /h 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari Calculation used 4000h/year, 0,0994€/kwh/Germany

E6, electric requirements 19 September, 2018 Connection power 15kVA Average consumption 4 kW Main fuses 3x20A 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari E6, punching force 19 September, 2018 Standard 20 ton Optional 30 ton 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

New punch actuation system 19 September, 2018 Double wedge system Ball screw and overload protection Less moving mass, less inertia Fast punching speed, fully adjustable in both directions Position over the sheet fully adjustable (S-value) Position under the sheet fully adjustable (P-value) High static force in forming Low tonnage load for mechanics Upforming cylinder 20 ton Closed circuit water cooling – suitable for high ambient temperatures 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari E6, punching speed 19 September, 2018 Marking 2,500 hpm 1mm step 1,000 hpm 25 mm step 500 hpm (9mm stroke length 250 mm step 200 hpm (9mm stroke length) 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari E6, Axis 19 September, 2018 Sheet positioning speed 150 m/min Index tool rotation speed 250 rpm Tool change time 0.5 – 3 sec 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

Production time comparison 19 September, 2018 Production time comparison Nest shown run with different PRIMA POWER machines: A5: 14 min 30 sec. X5: 13 min 3 sec. E5x: 11 min 25 sec. C5: 10 min 51 sec. C6: 9 min 9 sec. E5: 10 min 40 sec. E6: 10min 25 sec. NEW E6: 8 min 29 sec. 23 % faster 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari E6, noise level 19 September, 2018 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari Note: standard noise reduction methods were used in test.

Standard turret template 19 September, 2018 The turret has a total of 20 tool locations offering full customization for customer Fixed or index tools and Multi-Tools® can be chosen. Total number of tools can be increased even to over 200 by adding Multi-Tool® stations. Indexable multi-tools available as option 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari New turret template 19 September, 2018 16 all-index turret Max tool capacity 384 Max index tool capacity 128 Example turret has 63 tools which of 13 index tools Available 13.3 series E5, E6, SGe (Not for Ex-series) Trumpf tools can be used with ”Trapter” 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

”Swift Setup” Tool System 19 September, 2018 Save time and trouble and eliminate costly errors! 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari Easy manual loading 19 September, 2018 Easy loading for E6 machine including: - Sheet support rolls for heavy material - Full featured easy loading with 4 loading pins - Sheet loading always close to table edge with simple push movement - Pin 4 is for very small blanks (e.g. A4 paper size) 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari E6 standard layout 19 September, 2018 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

Automatic material handling 19 September, 2018 Compact Express: Integrated loading & unloading devices Fast loading and unloading cycles Compact lay-out Sheet size 1,500 mm x 3,000 mm Material capacity 3,000 kg Different operating modes Material loading without stops Combo & FMS connections available 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari E6 standard layout 19 September, 2018 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari E6+CE+Combo 19 September, 2018 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

Automatic component handling 19 September, 2018 Loading stacking system – LST Automatic loading of sheet to the machine Pickup of parts from machine Sorting & stacking of parts to the programmed coordinate Unloading of skeletons Sheet size 1,500 mm x 3,000 mm Compact layout with UDC Several table alternatives Short & long version Optional DSD Combo & FMS connections available 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari E6 + LST 19 September, 2018 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

Why servo electric machine…? 19 September, 2018 It has lower connection power It has lower electric consumption It has lower maintenance costs It is more accurate in punch control It is more accurate in forming Upforming is servo controlled and programmable It has same tonnages than hydraulic machines It is more productive than hydraulic machines There is no oil inside – environmental aspects No background noise – lower noise when punching Reliable – long life time All newest tooling options All newest machine options 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari

All Rights reserved - Antti Kuusisaari 19 September, 2018 19/9/1826.3.2012 All Rights reserved - Antti Kuusisaari