P16081: Systemic Circulation Detailed Design Review Mallory Lennon John Ray Jacob Zaremski Robert Kelley Fabian Perez
Agenda Updates to Customer and Engineering Requirements System Drawings Resistance Pressure Sensors Compliance Tanks LabView Bill of Materials Procurement and Fabrication Test Plans Risks Project Plans Mallory we would like to highlight CR ER based on feedback and a better understanding of our system system drawings subsystems bom preliminary testing plans
Goals Present progress toward final detailed design Identify which areas need more work Receive feedback Create final action plan Mallory
Updates to CR and ER Mallory
Customer Requirements Mallory made some ambiguous descriptions more scecific
Engineering Requirements Mallory broke down pressure into 3 separate req
Engineering Requirements Mallory decided on an ID lifespan
Engineering Requirements Mallory defined spill identified a sme for safety
System Drawings Jake
Arterial Part Drawings Jake part drawings for water jet
Arterial System Drawings Jake Overall size of arterial tank with fittings and attachments
Arterial Assembly Drawings Jake explosion of arterial tank
Venous Part Drawings Jake
Venous System Drawings Jake
Venous Assembly Drawings Jake
Circulatory System Drawings Jake
Resistance Rob
Resistor Concepts Rob
Rob
Resistor Parts List Potential Resistor #1 Hose Clamp 2 Polycarbonate plates 4 Threaded Bolts 4 Washers 4 Butterfly Nuts Rob
Pressure Sensors Jack
Pressure Sensor Parts List Honeywell Board Mount Pressure Sensor 2mm Tygon Tubing ¼ in Tygon Tubing Stopcock with Luer Connections Female Luer x ¼ in Barbed Adapter Male luer with lock ring x ¼ in Hose Barb 1 in x 1 in x ¼ in T-Tube Connector ¼ in to 1/16 in straight barbed reducer Circuit Board with a DAQ Jack
Compliance Tanks Mallory
Compliance Parts List Polycarbonate walls/caps Pressure bulb Air release valve Barbed tube fitting (1 in barbed x ½ NPT) 1 in I.D. Tygon tubing Polycarbonate Sealant Cement Waterproofing Sealant Mallory
Compliance Ranges vs Fluid Height Mallory
LabView Fabian
LabView Code (Front Panel) Tab Control Combined or separate pressure waveforms Calculated vs. Theoretical Add more tabs for pressure across resistance Fabian
LabView Code (Block Diagram) Goal: Real-time waveform acquisition Achievable with the DAQ device Fabian
Bill of Materials Jack
Updated Bill of Materials (1 of 3) Jack explain why it’s blank for now and NOT INCLUDED in budget
Updated Bill of Materials (2 of 3) Jack sheet fittings tubing
Updated Bill of Materials (3 of 3) Jack Explain why it’s blank and that there is also the possibility of us making our own out of scrap material and a few bolts/screws, which would be inexpensive
Potential Material Sources Electrical components from other RIT labs Past MSD teams leftover supplies Luer Locks Luer Lock Adapters Zip Tie clips Custom 3D printing fixtures Avoids buying in bulk Control over dimensions Jack
Procurement and Fabrication Jack
Procurement Current Items Purchased: Honeywell Pressure Sensors (2) Protoboard Current Items Owned: 40 feet of 2mm tubing Honeywell Pressure Sensor (2) Jack
Fabrication Machines and Tooling: MACH 2 2020C Water Jet (flowwaterjet.com) 2m x 2m [6.5’ x 6.5’] Overall Dimensions 2D DXF file exported from solidworks Bonding Material (clear, water-thin solvent cement) 1 min. working time, 2 min. fixture time, 24 hr 80% strength set time 3D Printer Cost - first 50 grams free, $0.03/gram after Lead - self-operated machines Material - PLA or ABS Difficult Assembly/Fabrication steps: Sealing the top Drilling holes without spider webbing the material Jake
Priority Fabrication Need to make the Pressure Sensors operable 3D Printed T-Tube Connector 1 in to 1 in to ¼ in Connect the tubing, luer lock stopcock, and the electronics Assemble the compliance tanks Attach all tube fittings, air valve, and pressure bulb Create the external resistor/clamp Jack
Benchmark set-up Jack - talk about DI water and problems with air; we can either invert or we have to include a valve
Preliminary Test Plan Ideas Jack
Test Plans (based on Engineering Requirements) Jack
Pressure Sensor Test Plan Obtain a piece of tubing 12 inches in length Fill with DI water and cap each side Pressure in the tube is 12 inH20 Measure the pressure with the pressure sensor Compare the recorded value vs. the theoretical value Jack
Resistor Test Plan Resistance: TBD pending access to a pump and working pressure sensor. Resistance: Calculating the resistance based on draining a known quantity of water (Calibration curve). A hose clamp can be modeled as a Clamp Valve. http://www.resistoflex.com/clamp_specs.htm Rob http://www.resistoflex.com/clamp_specs.htm
Risks Jake
Risks (Mitigated) [1 of 2] Jake map to engineering requirements
Risks (Mitigated) [2 of 2] Jake
Risks [1 of 2] Jake
Risks [2 of 2] Jake Access to deionized water [new resource risk]
Risks Over Time Jake
Project Plans Rob
Project Plans (Phase 4) Rob
Rob, spelling, can you add ER and CR updates for me?
Project Plan (Phase 5) Rob
Rob: spelling, add full pressure sensor testing and ready to go for next semester
By the end of MSD I Working pressure sensor Find/order all connectors required to test Lab outline Details on how 3-hours will be spent Collaborate with Dr. Bailey Complete testing plans Mallory
Efficiency Update Areas that have improved Improved collaboration with P16080, more cohesiveness required Areas that need improvement Structured meetings Ideas moving forward Individual 3-week plans Mallory
Updates on Outside Presentations/Competitions Abstract has been accepted to ASEE 2016 Annual Conference in New Orleans, LA Paper due by February 1st 2016 Searching for other competitions as well Mallory Thank Dr. Bailey