Daimler-Chrysler Layered Process Audits (DCX LPA)

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Presentation transcript:

Daimler-Chrysler Layered Process Audits (DCX LPA) Alberta Risner 9/20/2018

Goal Satisfy Daimler-Chrysler mandated LPA (Layered Process Audit) Training of Managers and Supervisors Satisfy Customer Specific Requirements and TS16949 requirements Continual Improvement 9/20/2018

Continual Improvement 9/20/2018

Where are we now? No Layered Process Audits (LPA) are currently being performed Training has been started at SRAF (Today) Input in Chrysler’s Powerway will begin when LPAs have started 9/20/2018

Training Training will be Painless Training will be Hands on Training will encompass all management levels Training will be completed 9/20/2018

Kinda Painless 9/20/2018

Past History No history on LPA We’re creating the line in the proverbial sand. Lessons Learned can and should apply 9/20/2018

What are our choices Not performing LPAs? Pitch in and get it done 9/20/2018

No Choice Pitch in and get it done Perform LPA as required Why No Choices ? 9/20/2018

Daimler-Chrysler Mandated 9/20/2018

What is a Layered Process Audit? (LPA) LPA is an ongoing system of process checks that verify proper methods, settings, operator craftsmanship, error proofing devices and other inputs are in place to ensure a defect free product. 9/20/2018

What is a Layered Process Audit (LPA)? Continued LPA’s assure that defined methods and work instructions are utilized, problem solving solutions are held in place, and all process issues are identified and quickly corrected. 9/20/2018

What is a Layered Process Audit? continued Two types of LPAs Auditing the Process itself Auditing the Error Proofing 9/20/2018

1. Process Audit 9/20/2018

LPA – Process Audit 9/20/2018

LPA Process Audit continued 9/20/2018

2. Error Proofing Audit 9/20/2018

9/20/2018

How Long Will either LPA Take? On average 15 minutes 9/20/2018

What do we need to perform a LPA? A pen or pencil A Checklist Knowledge of the Process (A sense of humor helps) Commitment for success 9/20/2018

9/20/2018

LPA Frequency Plan Plant Manager-once a week Area Managers-once a week Production Supervisors-once a shift This Proposed Frequency will: Encourage Management Involvement Establish Operator Feedback Establishes Accountability 9/20/2018

SRA LPA Audit Frequency and Structure 9/20/2018

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