EPB 5672 High precision collet chucks EPB 5672 External presentation EPB 5672 High precision collet chucks Longer tool life time, better surface finish due to a max. 3µm at 3xD run-out, Higher transmittable torque and rigidity: higher productivity and process security, Suitable for HSM (High speed machining), Wide range offering optimised solutions, whether you privilege accessibility, rigidity or the best compromise between both, Easy assembling of a large range of collets, including sealed collets. © 2018-09-21, all rights reserved
Product description Global overview Maximum run-out with a new generation type 5672 collet is 3μm measured at 3xd gauge length in relation to the external shank taper Top of the collet at the same level as the top of the nut: no loss of rigidity 3 projections: short, medium and long, allowing optimized solutions to every needs Coolant delivery through the tool, using sealed collets Strong design (OD chuck body = OD nut) providing an optimized compromise between high rigidity and work-piece accessibility Axi-symmetrical design = perfect balancing Fine balanced at 3g.mm/kg (3g.mm for holders under 1kg; for holders <=HSK50: 1g.mm/kg, but 1g.mm when holder <1kg) Designed for HSM Wide offerof machine side connections (HSK-A, HSK-E, DIN, BT, CAT, Graflex, Seco-Capto) © 2018-09-21, all rights reserved
Product description Collet chucks body Chrome coating to protect against oxydation Highest grinding quality of the front taper Stop screw with taper front with through coolant, available as accessories Highest grinding quality of the front taper © 2018-09-21, all rights reserved
Product description Collet chucks body High flexibility regarding the positioning of the tool shank in the collet → possibility to reduce the overhang of the tool in order to increase the rigidity of the assembly. Collet fully seated in the pocket = perfect clamping of the tool, all along its shank. The chucks internal central bore allows to insert the tool deeply in the holder=high flexibility regarding the depth positioning of the tool EPB 5672 Other collet chucks © 2018-09-21, all rights reserved
Product description Conventional collets Blue ring = identification of high precision ER HP collets Overall high precision ground Reduced number of slots (12 vs. conventional 16 slots) thanks to specific steel and heat treatment specific steel and heat treatment) => reduced deformation of the collet Nominal clamping only, for an optimal contact surface between the tool and the collet’s bore, providing perfect positioning of the tool, concentricity and stability Polished for a better clamping Direct, manual fitting of the collet into the nut (no need for additional equipment) Collets design = “damping” effect © 2018-09-21, all rights reserved
Product description Sealed collets Same features as the ‘non-sealed collets’ Seals to plug the splits © 2018-09-21, all rights reserved
Product description Locking nut Two cylindrical guides for a perfectly concentric clamping of the nut on the chuck With trapezoïdal thread and extra-long guiding pads= perfect centring of the clamping nut on the chuck Perfectly Axi-symmetrical design (no asymmetrical clic-fit) © 2018-09-21, all rights reserved
Advantages and benefits (1/2) Longer tool life, better surface finish Run-out max. 3µm at 3xD, Reduced tooling cost and tool changing time, making it a great a solutions for large series, Better surface finish and tight tolerances machining possible, limiting the need for finish operations. Suitable for ‘fragile’ modern cutting tools (CBN, PCD…) High productivity, as a result of: Higher transmittable torque and rigidity (tool clamping force up to more than double vs. existing collet chucks), Designed for HSM: Axi-symmetrical by design and fine-balancing guaranties a perfect balancing. Reduced spindle load Vibration damping effect resulting from the ‘collet’ design. © 2018-09-21, all rights reserved
Advantages and benefits (2/2) Universal chuck offering very high flexibility Suitable for all kind of machining operations (drilling, reaeming, milling…), Allows to clamp several tool shank diameters on the same holder, using a combinaison of nuts, Perfect combination between rigidity and accessibility to the workpiece, Suitable for all possible methods of supplying cooling lubricant (AD, B, air cooling…). Perfectly safe production process High quality design and manufacturing of the collet chucks, collets and nuts provides: Extremely high clamping forces=no risk of tool sliding out of the toolholder, Reliable and performant positioning of the tool (axially and radially), Accurate repeatability. Dynamometric spanner guarantying the transmittable torque. User friendly, long lifetime Easy assembling of a large range of collets, for tool shanks Ø 1 to 20 mm (1/8" to 3/4"): low setting time and accurate repeatability Dynamometric spanner preventing damages to the collet chucks. Chrome coating ensuring protection against corrosion. © 2018-09-21, all rights reserved
Comparison to other technologies Surface finish EPB 5672 Hydraulic chuck Weldon Shrinkfit holder Conventional collet chuck Machinings performed with the same cutting conditions. © 2018-09-21, all rights reserved
Comparison to other technologies Transmittable torque © 2018-09-21, all rights reserved
Comparison to other technologies Run-out – RPM – Balancing - Rigidity EPB 5672 External presentation Comparison to other technologies Run-out – RPM – Balancing - Rigidity Max. run-out at 3xD EPB 5672: 3 µm Shrinkfit holders: 3 µm Hydraulic: 5 µm D-type collet chucks: 3 µm Weldon: 10 µm Max. RPM EPB 5672: 100 Shrinkfit holders: 45 Hydraulic: 40 D-type collet chucks: 100 Weldon: 20 Balancing quality EPB 5672: 3 g.mm/kg Shrinkfit holders: 3 g.mm/kg Hydraulic: 3 g.mm/kg D-type collet chucks: 3 g.mm/kg Weldon: 30 g.mm/kg © 2018-09-21, all rights reserved
EPB 5672 External presentation Comparison to other technologies Clamping – Accessibility – Flexibility – Tool change time Max. run-out at 3xD EPB 5672: 3 µm Shrinkfit holders: 3 µm Hydraulic: 5 µm D-type collet chucks: 3 µm Weldon: 10 µm Max. RPM EPB 5672: 100 Shrinkfit holders: 45 Hydraulic: 40 D-type collet chucks: 100 Weldon: 20 Balancing quality EPB 5672: 3 g.mm/kg Shrinkfit holders: 3 g.mm/kg Hydraulic: 3 g.mm/kg D-type collet chucks: 3 g.mm/kg Weldon: 30 g.mm/kg © 2018-09-21, all rights reserved
Product range EPB 5672 collet chucks The EPB 5672 range is: made of a variety of attachment, for ER HP 16, ER HP 25 and ER HP 32 collets, Sealed or non-sealed collets (see details on next slide) In three different projections: short, medium and long. © 2018-09-21, all rights reserved
Product range EPB 5672 codification EPB 5672 External presentation Product range EPB 5672 codification Diameter of the collets bore Machine side back-end code 5672 Size + + + Exemple: E9304567225100 © 2018-09-21, all rights reserved
Product range EPB 5672 collets Sealed or non-sealed collets Three sizes of collets: ER HP 16 for diameter 1 to 10 mm ER HP 25 for diameter 2 to 16 mm ER HP 32 for diameter 2 to 20 mm Non-sealed Sealed © 2018-09-21, all rights reserved
Complementary products EPB 5672 External presentation Complementary products Dynamometric spanners – to lock Guaranties transmittable torques Prevents nut, collet or tool damages Build from a handle and a spanner adapted to the size of the collet, Roller spanners – to unlock Note: the use of a dynamometric spanner to unlock the nut may damage its mechanism. + = © 2018-09-21, all rights reserved
Product launch Collet chucks ‘Conventional’ collets ‘Sealed’ collets Available from the 15th of Sept., 2012 © 2018-09-21, all rights reserved
© 2018-09-21, all rights reserved