Mistake Proofing Training - Poka Yoke Call Us Today: TAKE THIS COURSE Since 1993, Tonex has specialized in providing industry-leading training, courses, seminars, workshops, and consulting services. Fortune 500 companies certified.

Since 1993, Tonex has specialized in providing industry-leading training, courses, seminars, workshops, and consulting services. Why Tonex ? --Presenting highly customized learning solutions is what we do. For over 30 years TONEX has worked with organizations in improving their understanding and capabilities in topics often with new development, design, optimization, regulations and compliances that, frankly, can be difficult to comprehend. --Ratings tabulated from student feedback post-course evaluations show an amazing 98 percent satisfaction score. --Reasonably priced classes taught by the best trainers is the reason all kinds of organizations from Fortune 500 companies to government’s most important agencies return for updates in courses and hands-on workshops

TAKE THIS COURSE Audience: 2-day course designed for: Executers and decision makers of the organization Leaders Managers and supervisors Engineers jjij Process improvement managers and leaders System implementers and coordinators Price: $1, Length: 2 Days Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Mistake Proofing Training - Poka Yoke

M istake proofing training, or Poka Yoke, course acquaints you with the essentials, process, methods, and gadgets important to wipe out mistakes, before they happen. The least difficult, quickest, and best approach to dispose of mistakes is to modify the pathways that lead us to make them. For example, the less advances workers need to memorize to carry out their activity the less mistakes they can make. Therefore, mistake-proofing arrangements incorporate numerous tedious errands with the procedure itself. When individuals' psyches are free and they are not under the worry of recollecting errands, they have room schedule- wise and the shot of being innovative and more productive. Mistake proofing training course will enable you to grow such arrangements in view of your business. TAKE THIS COURSE Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Students also will learn about four different approaches to change a process to eliminate mistakes: Prevention method Detection method Fail-safely method Work environment Moreover, through mistake proofing training course, you will learn how to change the mindset of your organization. Change must start from the leaders and those who establish the process. Leaders must conceive the belief that mistakes are not welcome or acceptable in the organization. They are the ones who must establish mistake-proofing mindset among the employees. The mistake proofing training course will help you implement such system, get the decision makers on board, and educate your team to get comfortable with the process. Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Mistake Proofing Training - Poka Yoke

Training Objectives TAKE THIS COURSE Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Understand the goal and importance of mistake proofing Identify the mistake-proofing solutions in the daily life Apply mistake proofing methods and techniques in their work to reach the zero defects process quality Recognize the input elements of each process Identify the source of mistakes Use practical approaches to cut off the non-quality cost Implement the mistake proofing Seven Criteria Use the Five Mistake-Proofing Imperatives Choose the best mistake-proofing devise by using the Ten Point Scoring Technique Recognize the forced control effect Identify some of the types of the shutdown effect sensors Apply sensory alert effects Find the root cause Apply proper mistake proofing solution in each root cause Evaluate and assess the applied solution in regards to its effectiveness, feasibility, and cost Avoid overriding he solution by building it in the process Check how much your solution is robust Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Mistake Proofing Training - Poka Yoke

Course Outline TAKE THIS COURSE Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Overview To Mistake-Proofing Introduction to Poka Yoke Daily Life Mistake-Proofing Solutions Defects And Costs Reasons Behind Mistakes Zero Defect Quality System (ZDQ) Principals Of Mistake-Proofing Mistake-Proofing Process Root Cause Analysis Tools for Mistake-Proofing General Failure Modes Inspection vs. Mistake-Proofing What You Need To Know To Start Mistake-Proofing? Mistake-Proofing Tactics Mistake-Proofing Devices Mistake-Proofing Solutions The TRIZ Approach Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Overview To Mistake-Proofing What is mistake proofing or Poka Yoka? How to find the source of mistakes? How to set a mistake-proofing mindset among your organization? Zero Quality Control (ZQC) Introduction to Poka Yoke Basic functions of Poka Yoke Poka Yoke culture Positive and negative cultures Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Poka Yoke Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Daily Life Mistake-Proofing Solutions Find examples of mistake-proofing around you How to get ideas from them at work Defects And Costs Importance of ZQC Costs of defects Re- and extra work Scrap Warranty costs Inspection costs The rule Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Reasons Behind Mistakes You harvest what you planted Importance of identifying root causes of mistakes Common mistakes causing defects Common defect categories Zero Defect Quality System (ZDQ) Definition and concept How ZDQ makes your work easier? How to achieve ZDQ? Components of ZDQ Inspection Audit checks Immediate feedback Poka Yoke Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Principals Of Mistake-Proofing Preventing mistakes Elimination Replacement Facilitation Minimizing the effects of mistakes after they are made Detection Mitigation Root Cause Analysis Tools for Mistake-Proofing The 5-whys What is and what isn’t a problem Data collection and display Failure analysis Simulations Statistical analysis Check the root cause back Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Mistake-Proofing Process Process overview Quality process Team environment Eliminate errors Do it right the first time Eliminate excuses Implement improvement actions FEMA analysis Root Cause Analysis Develop and implement mistake-proofing solutions Control Plan Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE General Failure Modes Process failure Omission Excessive repetition Wrong sequence Early/late execution Selection failure Incorrect identification Incorrect calculation Perception failure Overlooking Misreading/Misunderstanding Incorrect decision Miscommunication Motion Failures Other Failures Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Inspection vs. Mistake-Proofing Concepts and backgrounds on inspection Inspection’s limitations “Self-check” inspection “Successive-check” inspection Prevention always better than detection What You Need To Know To Start Mistake-Proofing? The language of mistake-proofing The role of each team member in the mistake-proofing process Mistake-Proofing Tactics The 8 types of mistake-proofing solutions How to select the approach suitable for you? Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Mistake-Proofing Devices Forced control devices Shutdown devices Warning devices Sensory alert devices Mistake-Proofing Solutions Include mistake-proofing solutions into problem-solving procedures Evaluate your solutions in regards to their viability and cost-effectiveness How to avoid overriding your solutions Evaluate the robustness of your solutions How to complement your solutions The TRIZ Approach Trimming Self elimination Standardizing, Copying Pre-action, Color Combining, Counting & Automation Mistake Proofing Training - Poka Yoke

TAKE THIS COURSE Mistake Proofing Training – Poka Yoke Call Us Today:

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