RhinoCAM 2018 Feature Presentation: RhinoCAM - MILL

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Presentation transcript:

RhinoCAM 2018 Feature Presentation: RhinoCAM - MILL

Introducing RhinoCAM - MILL RhinoCAM - MILL is a 3D solid/surface/STL milling module of RhinoCAM that includes 2-1/2 Axis, 3 Axis, full rotary 4 axis and 5 axis milling, drilling & free post processors. Now includes Feature Detection and Feature machining! Powerful – packed with powerful machining strategies. Fast – in computation speed and in programming time. Easy to Use - One of the easiest systems to learn, use and implement. Cost Effective - Priced to provide unsurpassed value for customer investment.

What is RhinoCAM-MILL CNC Mill CAM plug-in for Rhinoceros 5 made by MecSoft Corporation Off-line programming system used to program 2 to 5 Axis CNC mills. Includes Machining Feature detection and Machining Powerful machining methods to handle complex programming tasks Includes built-in cut material visualization for error free programming Free posts to allow posting to virtually any controller on the planet

Benefits of RhinoCAM – MILL Complete CAD/CAM solution Work without having to leave Rhino environment Work on native Rhino design data with no data translations Be notified of design changes immediately Save and load machining data directly to the Rhino .3dm file

RhinoCAM – MILL Screen Shot

Easy to use Graphical Interface Fully integrated in Rhino Runs both in 32 & 64 bit Rhino 5.0 Shaded graphics Work unambiguously in shaded graphics mode Browser User interface innovations to ease programming complexity

Machining Objects Browser Manage Machining Operations using the Machining Browser. Use the browser to Setup Create & Simulate Machining Operations

Machining Objects Browser The Machining Objects browser allows management of Tools Machining Regions Features Knowledge Bases

Feature Detection Machining features such as Pockets, Bosses can be detected and machined. Following type of features can be detected:

Automatic Feature Detection (AFD) Single button click feature detection on entire part.

Automatic Feature Machining (AFM) Single button click feature machining on detected features.

Machining Operation Types Create these types of machining operations in RhinoCAM - MILL: 2-1/2 Axis Used for prismatic or extruded parts 3 Axis Used for complex sculpted shape machining 4 Axis Machine parts in multiple orientations Hole Making Drill, tap, bore and reverse bore holes 3+2 Axis Indexed 3+2 Axis machining for multi-sided parts 5 Axis Continuous 5 Axis machining complex parts

2 ½ Axis Machining Power packed 2-1/2 Axis milling methods

2 ½ Axis Roughing Machines using the 3D stock model and selected closed regions as part geometry

2 ½ Axis Facing Machines closed regions as if they were completely enclosing material to be removed.

2 ½ Axis Pocketing Machines closed regions as if they were pockets - completely enclosed by inner and outer regions.

2 ½ Axis High Speed Pocketing Machines closed regions using constant cutter engagement resulting in faster cutting and longer tool life

2 ½ Axis Spiral Pocketing Smooth spiral pocketing toolpaths for pocketing to increase cutting speeds and tool life.

Always Keep Tool Down in Pocketing Transfer moves with tool lifts No tool lifts with Always Keep Tool Down option

2 ½ Axis Profiling Machines open and closed regions by tracing along one side of their contours.

V-Carve Roughing Method uses a larger cutter to remove material before a V-carve operation is performed.

V-Carving Method is used to machine sharp corners with a V-bit. Especially useful in machining letters and signs.

2 ½ Axis Engraving Engraves text or logos on a finished model. Machines open or closed, 2D or 3D regions by tracing along the contours.

2 ½ Axis Chamfering Method uses a taper bit to create chamfers on sharp corners.

2 ½ Axis Hole Pocketing Method is used to cut large holes using a milling cutter.

2 ½ Axis Thread Milling Method is used to cut threads using a thread mill - internal or external threads, and right or left threads.

2 ½ Axis T-Slot Milling Method is used to cut slots using a T-Slot cutter.

2 ½ Axis Slot Milling Method is used to cut slots using trochoidal toolpaths.

2 ½ Axis Re-machining Method uses a smaller tool to remove uncut material left after a previous operation (facing, pocketing, or profiling).*

Form Cutters Create your own cutter profiles to profile custom cross-sectional shapes.*

Explode Cabinet Designs for Machining Useful for cabinet manufacture Use in conjunction with nesting for optimal manufacture

3 Axis Machining Power, efficiency and control for complex sculpted shape machining

3 Axis Horizontal Roughing Also known as waterline or constant Z cutting, in which the material is roughed out in horizontal layers.

3 Axis Horizontal Re-Roughing Machine only the material not machined by a previous Horizontal Roughing operation.

3 Axis Plunge Roughing & Re-roughing The tool makes a series of overlapping plunges to remove cylindrical plugs of material. Re-roughing machines only areas where there is stock left.

3 Axis Flat Roughing Rough out only flat areas in the part.

3 Axis Parallel Finishing Efficient method of finishing or pre-finishing. The tool moves along a parallel cut pattern, following the contours of the part geometry below.

3 Axis Horizontal Finishing Method is used for pre-finishing or finishing in constant Z levels, typically used when the part has large vertical features.

3 Axis Projection Pocketing Method is used for pre-finishing and finishing of pockets with sculpted bottoms and/or sides.

3 Axis Offset Pocketing Method used to machine pockets wherein the tool moves along the part with a constant 3d step over thereby leaving a constant scallop on the part geometry

3 Axis Offset Profiling Method is used for pre-finishing or finishing wherein the tool simultaneously follows the selected curves and the contours of the part below in constant 3d.

3 Axis Pencil Tracing Used either for roughing, re-machining, or cleanup, where the tool is driven along valleys and corners of the part.

3 Axis Valley Re-Machining Machine corners and valleys that were inaccessible in previous finishing operations.

3 Axis Plateau Machining Method machines the tops of flat areas – areas that are within a specified angle from horizontal.

3 Axis Parallel Hill Machining Method machines steep areas. These are areas that are within a specified angle from vertical.

3 Axis Horizontal Hill Machining Method machines in constant Z levels. Machining can be restricted only to areas in the part that are steeper than a user-defined steepness angle.

3 Axis Radial Machining Method is used as a finishing operation for areas that have annular pockets, generating a radial toolpath.

3 Axis Spiral Machining Method is used for finishing areas that have circular or near-circular characteristics, generating a spiral toolpath.

3 Axis Curve Machining Method machines along a curve in isolated areas or shapes.

3 Axis Between 2 Curves Machining Flow-line machining, this method machines between two open or closed curves.

3 Axis Reverse Post Machining Loads toolpaths from APT CL files and ISO standard G Code files. Used to: Project the tool onto part surfaces. Load an existing toolpath to simulate it in AlibreCAM-Mill.

4 Axis Machining Complete control for machining parts on a 4 axis rotary table. Use both indexed and continuous machining methods Use Curve based as well as Surface/Solids/Mesh based machining

4 Axis Rotate Table Perform machining by indexing rotary table to any angle to orient the part. Use this to access areas that normally will not be accessible from a simple 3 axis setup.

4 Axis Create Round Stock Create cylindrical stock from any arbitrary stock model.

4 Axis Rotate Table Perform machining by indexing rotary table to any angle to orient the part. Use this to access areas that normally will not be accessible from a simple 3 axis setup.

4 Axis Facing Method is used for clearing out areas on a cylindrical face of a part using curves. Similar to 2 Axis Facing except all machining is performed on the face of a user defined cylinder.

4 Axis Pocketing Method is used for cutting out pockets on a cylindrical face of a part using curves. Similar to 2 Axis Pocketing except all machining is performed on the face of a user defined cylinder.

4 Axis Profiling Method is used for following curves on a cylindrical face of a part using curves. Similar to 2 Axis Profiling except all machining is performed on the face of a user defined cylinder.

4 Axis Engraving Machine text/logos by following the selected regions in continuous 4 Axis mode.

4 Axis Parallel Roughing Rough surfaces/solids/meshes in continuous 4 Axis mode.

4 Axis Parallel Finishing Finish surfaces/solids/meshes in continuous 4 Axis mode.

4 Axis Parallel Finishing Finish surfaces/solids/meshes in continuous 4 Axis mode using Along, Across or Helical cut patterns.

4 Axis Radial Finishing Finish surfaces/solids/meshes in levels in 4 Axis mode.

4 Axis Projection Pocketing Derive cut pattern off one or more pocket boundaries and project radially to machine pockets.

Hole Making Hole making strategies: Select Holes based on: Standard, Deep, Break chip & Counter Sink Drilling Taping Drag, No-Drag, Manual & Reverse Boring Select Holes based on: Size Color Layer Order of creation Optimize tool travel on: Direction Angle Cut Pattern Sort along an angle

4 Axis Hole Making Drill, Tap, Bore and Reverse Bore Holes in 4 Axis mode

5 Axis Indexed Machining Machine from any orientation using Machining Coordinate Systems to perform 5 Axis Indexed machining.

5 Axis Continous Machining Complete control for machining parts on a 5 axis machine. Head/Head, Head/Table and Table/Table machine support Use both indexed and continuous machining methods. Use Curve based as well as Surface/Solids/Mesh based machining

5 Axis Curve Projection Machining Project curves onto one or more surfaces for cutter to follow in 5 Axis mode.

5 Axis Between Curves Machining Morph between 2 curves on surfaces/solids for cutter to follow in 5 Axis mode.

5 Axis Flow Curve Machining Flow a curve on surfaces/solids for cutter to follow in 5 Axis mode.

5 Axis Surface Normal Machining Machine surfaces/solids in parallel planes using the surface normal vectors for tool orientation.

5 Axis Swarf Machining Machine walls using the sides of a cutter while riding one or more bottom surfaces.

5 Axis Drive Curve Machining Use curves for tool trajectory and various methods for tool axis orientation for machining hard to reach areas.

Stock Models and Simulation Use various types of stock model for cut material simulation.

Machine Tool Simulation Use different machine tool models to simulation 5 axis machining.

Graphical Toolpath Editor Use the toolpath editor to graphically: Edit Tool motions Delete individual or set of motions Move, rotate, scale, mirror toolpaths Instance toolpaths Fit arcs and reduce toolpaths Insert post commands

Tool Libraries Save and Load Libraries of Tools Cutting Feeds & Speeds

Knowledge Bases Use Knowledge Bases to increase productivity by capturing shop intelligence. Load saved knowledge bases and create toolpaths for families of parts Selectively drag & drop operations from Knowledge Bases to current part Save created operations as Knowledge Base for future use Use geometry selection rules to automate your machining process

Post Processors Comes with a large set of post-processors or Use Post-Processor editor to create your own posts.

Post Processor Generator Use Post generator to create new posts or to customize existing ones.

All this and more… Industry’s best technical support! Loyal and passionate users! Check out the Testimonial section of our Products page of our web-site for customer testimonials. Wide variety of applications! Check out the Case Studies section of our Products page to read about the application of RhinoCAM - MILL. Strong Partners! Check out our OEM Partners section of our Partners page to see who is using RhinoCAM - MILL Technology. Free User Group! Converse with current users of RhinoCAM - MILL for valuable insights.

You just cannot go wrong with RhinoCAM - MILL You just cannot go wrong with RhinoCAM - MILL! Don’t take our word for it. Download a demo today and prepare to be amazed!