An urban maple syrup business, a cogeneration prop0sal

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Presentation transcript:

An urban maple syrup business, a cogeneration prop0sal Rent city, county and state owned trees for sap production. Use reverse osmosis and a waste cooking oil burner to boil the sap. Design and utilize an indoor heat exchanger to transfer heat to the building and transfer moister(steam) to hot water heater Sell heat and hot water to building!

Terrestrial and Cislunar exploration technologies a veteran owned concern DUNS # 967877254 Steven Rappolee 810-334-4374 3501 North River RD, Apt 204H Ft Gratiot, MI 48059 11/8/2018 (C) Rappolee 2009/2011

A partnership with the city and the college The city of Port Huron will make available street and park maple species for sap harvesting. The city of Port Huron shall make available park land for a maple trees. The city of port Huron shall plant maples in a botanical experiment station The college shall make available in the student center space for a waste cooking oil heater to boil maple sap and space for a heat exchanger to process heat for the student center. The college will buy this heat. The college will buy the heated water

The terrestrial and cislunar exploration technologies company The company shall buy waste cooking oil through out port Huron and bring it to the student center to burn as fuel. During the rest of the winter the waste oil burner shall heat water and air after the sap run has stopped. Maple syrup cogeneration burns waste cooking oil to produce maple syrup, hot water and heat. It produces urban employment and income to city property owners and the city itself. This project is in fact maple syrup cogeneration!

Maple syrup cogeneration math! 1 gallon maple syrup 1 gallon maple syrup 1 gallon X 40 gallons sap =39 gallons water X 7 = 273 gallons steam over a three week sap season;273 /21 days = 13 gallons steam.13/24 hours =0.51 gallons steam. Half a gallon of steam is not enough to heat even a portion of the student union, so clearly we need to burn much more waste oil to heat the building 1 gallon X 280 ounces = 280 ounces; 2 taps for every maple tree at 25 ounces of maple syrup per tap(50 per tree) yields the need for 6 trees.

Two taps One tap 500 maple trees produce 50 ounces of maple syrup each; or 25, 000 ounces. Divide by 280 ounces and this yields 89 gallons of maple syrup. 89 gallons X 40 gallons sap =3,571 gallons water X 7 =25,000 gallons steam/21 days = 1,190 gallons per day steam/24 hours =50 gallons steam per hour*** 89 gallons / 21 days 500 trees produce 25 oz of syrup or 12,500 ounces / 230 oz = 54 gallons of syrup *** enough to heat the student center?( I think to much) The steam heat exchanger will produce a distilled water A product?(for drinking or cooking) a bottled water product?

10 gallons maple syrup 5 gallons maple syrup 5 gallon X 40 gallons sap =195 gallons water X 7 = 1,365gallons steam over a three week sap season;1,365/21 days = 65 gallons steam.65/24 hours =2.70 gallons steam per hour. 5 gallons of syrup X 280 ounces =1,400 ounces/50 ounces from 2 taps per tree yields the need for 28 trees 10 gallons X 40 gallons sap = 400 gallons water X 7 =2,800 gallons(lbs?) steam / 21 days 133 gallons steam/24 hours =5.55 gallons per hour steam 10 gallons of maple syrup X 280 ounces =2,800 ounces / 50 ounces per taped tree =56 trees 5 X 400,000 BTU = 2,000,000 or almost an hours worth of student center heat 10 X 400,000 = 4,000,000 BTU

Collocating food processing Energy equivalents and costs of waste oil Waste cooking oil as fuel is local fuel Energy is used to process and transport both yellow grease and to manufacture biodiesel, we avoid both. We are buying a locally sourced fuel to produce a locally produced product . We are heating a local college building with food production process heat!*** 60 Lbs of yellow grease will give you 1 million BTU = 1000 Lbs steam. There is 8 pounds of yellow grease in a gallon of yellow grease; 60 lbs/8 = 7.50 gallons 2007 price for yellow grease; $ 0.1875 Lb so X 8 = $1.50 per gallon(134,800BTU/gallon). We believe the cost of (local)waste cooking oil is below this *** we are green by a half a dozen standards. 1000 lbs steam divide by 7 = 143 gallons? 90 gallons maple syrup is 90 X 7 = 630 Lb steam ? 1000 gallons of waste oil X 8 Lbs = 8000 lbs / 60 Lbs = 133 million BTU= 133 thousand lbs of steam! 133 / 30 days

If every community college and university heated one main building 500 maple trees per community One ,one thousand gallon waste oil vat per month In the western and northern Michigan with an established rural maple syrup industry should make it possible to far exceed 500 trees and just one main building Michigan has a total of 20 million tapable sugar maple trees on local government lands; at 25 ounces per tap this would be 500 million ounces or 6,400 gallons How many gallons of waste cooking oil would it take to boil off even half the number below in “notes” 128,000 gallons of water boiled to steam would heat many a building 6,400 gallons X $40 per gallon = $250,000 but you would need to boil off 256,000 gallons of water!

Protocols Inventory city maple trees Assay sugar content of maple trees Count number of city owned trees in parks and streets. Count number of county owned tress Count maple trees on private property. Inventory trees with other willing townships. Inventory existing maple sap producers** Write grants to accomplish these tasks Assay sugar content of inventoried maple trees. Assay energy content of waste oil and heat BTU transfer to building air and hot water Develop software to transfer BTU to a billing system ** are they willing to partner? If so they are entitled to cash flow from building energy sales

Protocols Grant writing Grant writing One diesel powered waste cooking oil tanker truck. One diesel powered maple sap collecting vehicle Two off road diesel powered vehicles with 1000 gallon food grade tanker. These vehicles are ADA compliant for the disabled farmer/driver; pumps and lifting devices collect sap from sap collecting bins at the trees Diesel powered waste cooking oil tanker truck makes rounds on a route. Diesel powered maple sap tanker truck makes rounds of city streets collecting collected sap. Off road vehicles collect maple sap from off road sap collecting in parks, cemeteries and private property There have been a few maple syrup producers who have gone out of production do to age and disability

Research for tomorrow BTU/gallon water conversion to Lbs steam. How many gallons/Lbs in a restaurant waste oil vat? Waste heat from steam recovery; conversion to building heat Number of assayed tress in Port Huron and distance to the college Methods of transportation ? A small food grade tanker truck with a diesel engine picks up sap on a route; a second small tanker truck picks up waste restaurant oil The formula could be sap from 400 trees heats the student center and produces 70 gallons of maple syrup

St Clair Community college Student center; 77,000 square feet. 50 BTU/hour per square foot to heat building X 77,000 =3,850,000 BTU/hour. 17,000 BTU per Lb yellow grease X 7Lb’s per gallon = 120,000 BTU. 32 gallons of waste oil per hour 32 X 24 hours = 770 gallon/day X 7 days = 5390 gallons a week. 23,000 gallons per month; this might be 30 to 40 restaurants per month worth of used cooking oil If all of the BTU’s to heat the student center first produced maple syrup, then this represents about 10 gallons **an hour or 420 gallons of steam! 50 to 60 BTU per square feet for heating is for cold climates on very cold days, not all days are like this. ** or 400 gallons of sap per hour! 10 gallons/ 230 oz = 2,300 oz at / 22.4 oz per tap/1 tree = 103 trees per hour needed

1 gallon per hour for 2 weeks 1 gallon per hour for 2 weeks, 24 gallons per day,336 gallons in 2 weeks. 1 gallon of syrup takes 400,000 BTU’s to make so recovering the heat from the steam would produce about 10% of the student centers heat per gallon of maple syrup produced. 6 gallons per hour of waste cooking oil to produce 1 gallon of syrup 1 gallon of syrup every hour needs 11 trees, 264 trees for 24 hours; 3,696 trees for 2 weeks. 336 X 6 = 2000 gallons of waste oil

discussion A Masonry heater/forced air maple syrup arch Value added urban food processing Burning a locally produced fuel source to produce both maple syrup and building hot water and heat, the wood and waste cooking oil is local and minimally processed. Local wood and waste oil does not consume as much energy to transport A wood fired arch is partitioned between two rooms; one room is a public gathering place** and contains the masonry oven stone façade and wood storage places. Also is a air tight door with a Plexiglas viewing window, some radiant heat will accrue to the public space The student center!

discussion How much does the college pay to heat the student center? We would be compensated for any reductions in student center heating costs and hot water heating fuel reductions while the system is in operations On the other side of the wall and masonry heater façade is the arch and boiling pan for the maple sap. On top of this is a steam tubing/outside air heat exchanger that distills the steam and extracts heat for the building air system and can produce hot water

Utilizing dimensional math for urban agriculture food processing The student union is 77,ooo square feet. It takes 50 BTU/hour per square feet to heat How many BTU/hour to heat the student union? BTU/hour = 50 BTU over I square feet X 77,000 square feet over 1 = 4,235,000. It takes 400,000 BTU to remove 42 gallons of water from 1 gallon of maple syrup, how many gallons of maple syrup an hour would we need to produce to heat the student union building? The answer is 10 1/2 gallons. How many gallons of waste cooking oil to produce 10 ½ gallons of syrup? Waste oil at 130,000 btu per gallon would result to 35 gallons per hour. If however we have 10 maple sap boilers each producing 1 gallon maple syrup per hour for two weeks……………. Value added? Maple syrup $40 per gallon , 400,000 BTU sold to the student center?

Sorghum molasses as a food process cogeneration project to heat buildings In the fall the maple sap heaters could process sorghum molasses

I-94 and I-96; the 10,000 sugar maple tree in the medium project 10,000 trees along the interstates 10,000 trees along the state and city roads 10,000 trees X 23 oz of syrup per tap = 230 oz at 230 oz per gallon of maple syrup. This comes to 1000 gallons of maple syrup, 1000 x 400,000 BTU =400,000,000 /3,850,000 per hour to heat the student center; 104 hours

Can the steam heat recovery unit be food grade? Heat recovery from steam to heat building Use steam to distill liquor But a enclosed system that does not allow for contamination from the out side air should render the distilled water from the maple sap sterile. This creates possibilities; boiling hard cider from local apples should produce a Calvados , could we stager a sorghum molasses season with a hard cider season for energy cogeneration? Hard cider is heavily filtered; it should behave well in a sealed maple sap boiler. Much lower heat is used in the arch as we want to volatize just the alcohol.