Motivation Performance of power plants using ACC may largely be affected by wind conditions Up to 10% reduction in net plant power output for 10 m/s wind[1]

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Presentation transcript:

Motivation Performance of power plants using ACC may largely be affected by wind conditions Up to 10% reduction in net plant power output for 10 m/s wind[1] Source of losses Degradation of fan performance Recirculation of hot air to downwind fan inlets Recirculation of hot air Principal wind Heat exchanger Fan 1 Fan 2 Fan 3 Local back-flow at fan inlet Distorted fan inlet conditions [1] Field data from PP1 plant summer 2013

Motivation Wind screens may help maintaining high ACC fan performance Reduced fan flow rate due to increased pressure loss Protect fan inlet from cross-wind In large ACC neighbour fans generates distorted inflow conditions High wind speed below ACC fan level

Motivation Design of effective wind screens protection is complex Site specific Wind condition specific Problem specific Performance, Mechanical or Debris Economic break even point is case dependent Costs largely depends on installation Selling price per MW is variable Benefits can be quantified using site PI Data

Maulbetsch and Di Filippo 2013 Motivation Improved prediction of wind screen benefits Optimal design Positioning Porosity More reliable estimate of actual power outcome Direct modelling of changes in cooling potential Heat exchanged Established vacuum level Based on wind statistics behaviour of other modules can be forecasted Lip Adapted from Maulbetsch and Di Filippo 2013 Suspended Ground mounted

Computational method CFD reproduce the 3D local air field around ACC Detailed plant layout Buildings, Chimneys, Storage tanks and other relevant structures Detailed wind conditions Applied far field velocity profile reconstructed depending on site conditions and prevalent wind direction

Computational method Expected output Global wind field in power-plant Understand critical machinery and effects of buildings Verify local fan inflow conditions Fan flow rate Direct link to generated power Possible to reconstruct the full power gains Using available plant statistics to correlate fan flow rate and plant power Vertical Velocity max min Fan inlet on ACC north

Comparison of various wind screen solutions Below ACC flow field No Wind Screens Velocity magnitude max min Layer1 Porous Layer12+Wrap

Comparison of various wind screen solutions Fan inlet velocity Wind direction NW No wind screens Layer1 Porous Layer12 + Wrap Vertical Velocity max min

Comparison of various wind screen solutions Wind screen efficiency Defined against low wind performance of unprotected fan array Possible to achieve efficiency close to 90% Gains may be obtained also at relatively low wind speeds

Comparison of various wind screen solutions Correlating plant data and efficiency from CFD Estimate of power output for typical daily and seasonal wind behaviour Comparison among various wind screens to evaluate economical optimum Installation cost, energy value, penalties, etc Shortest break-even obtained with fabric screen configuration

Conclusions Implementation of a full 3D CFD model of plant layout Active modules for fan, heat exchanger and wind screens Case-study 2 large ACC units installed in desert Comparison of several wind screen configurations and wind speeds Simulation of global fan array performance and local flow field Most affected fans are the upstream column and row Best compromise between cost and effectiveness is porous layer Layer 12 plus wrap on perimeter is considerably better then all others Horizontal lip is discarded due to impracticality Use of available plant data to estimate expected power output with wind screen Proposed method is able to provide a reasonable and detailed estimate of the wind field around the ACC With small efforts it is possible to verify several wind screens configurations to decide most effective solution